Product Description
Sanitary Stainless Steel SS304 SS616L Screw Pump Efficient Screw Pump With Reducer Motor
Product Description
Single screw pump is used in all fields widely to feed kinds of medium, running at a constant pressure continuously, without pulse and damage when feeding medium, and change the gauging aim through adjusting rotation speed.
Product Parameters
Material |
SS304 / SS316L / 1.4301 / 1.4404 |
|||
Electric Power |
0..5KW~15KW |
|||
Speed |
470RPM~1400RPM |
|||
Stator Material |
FKM,EPDM, BUNA, SILICONE |
|||
PH |
0~14 |
|||
Type of Screw Pump |
Fixed Speed and Stepless Variator |
|||
Connection Type |
Fixed Speed and Stepless Variator |
|||
Connection Size |
19.05MM~101.6MM,DN20~DN200 |
|||
Application |
High CZPT Content or No CZPT Content, 1mpa~3000000mPas |
|||
motor |
XIHU (WEST LAKE) DIS.BA/ABB/SIEMENS |
|||
Mechanical seal |
SIC/C/EPDM (Standard), C/SIC, TC/TC |
Feeding Medium
This product is applicable for feeding medium which has the following properties: High CZPT content (diameter of the biggest particle is 50mm) or no CZPT content Medium with all viscosities (1mPas~3,000,000mPas) Medium that is easy to be generated and swelled Shearing sensitive medium Medium with erosion Medium with/without self lubrication Erosive medium (PH=0~14)
Adhesive medium Toxicity hazard medium
Food industry: ketchup, mashed potatoes, peanut butter, yogurt, fresh cream, ice cream, cheese cubes, whey, beer, wort, yeast,fruit juice drinks, vegetable paste, jam, jelly, etc.
Petroleum industry: conveying crude oil, mixture of crude oil and water, mixture of coal field gas and water, etc.
Packaging & Shipping
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.
If small order and choose by express , the items are packed by shrink wrap and secondly carton cases. If heavy weight of cargo ,which be packed by strongly seaworthy ply-wooden cases . In order to protective items , which will be packed by safety and resistance to shock in ply-wooden cases
Contact Us
If you have any inquiry or question for our valves, please kindly do not hesitate to let us know soon.
We also produce other valves and pumps, welcome to CZPT here, we will try our best to quote you in competitive prices.
Company Profile
XUSHENG & COMPASS are manufacturer and supplied with sanitary valves, pumps, pipe fittings, tanks, tube. They are widely used for food, beer, beverage, chemical,biological, pharmacy and so on. Totally 112nos of workers and the factory Covers 4035m2,our warehouse covers 1000m2. We have 29 sets of LG Mazak machines and other CNC machine from Japan ; Meanwhile,we have 2 sets of automatic machining unit. Here is our range of products as below.
A. Sanitary valve includes of butterfly valve, mix-proof valve, division valve, diaphragm valve, ball valve, check valve, safety valve, air relief valve, angle seat valve, constant pressure valve, bottom tank valve, racking arms valve, float valve, breather valve, and so on.
B. Sanitary pumps includes of centrifugal pump, rotary lobe pump, CIP self priming pump, mixing pump, vacuum pump, Emulsion Pump, screw pump, and so on.
C. Sanitary tank component includes of manhole cover, cleaning ball, filter,sight glass.
D. Sanitary pipe fitting has union, ferrule, clamp, CZPT end cap, pipe holder, nipple, coupling, adapter,elbow, tee, reducer.
E. Sanitary tanks includes of storage tank, mixing tank, fermentation beer tank, and so on.
F. Sanitary tube has seamless and weld type.
14 years experiences in design and good solution in food grade production line.
Competitive prices & High quality products to achieve CZPT mutual benefits.
Professional & Communicate easily.
Huge warehouse & Delivering shortly.
Strong team & Better after-sale.
FAQ
Q1. Are you a trading company or factory?
We are a manufacturing factory.
Q2. What’s the payment terms?
For small testing orders,we accept Paypal,Western Union,T/T and credit Card.
For mass orders,we accept T/T and L/C.
Q3.How do you control the quality?
Quality control is very important to avoid material mixing and poor quality.We control the quality from beginning to the end.Weonly have 304 and 316L 2 different materials.100% inspection on raw material.During production,different materials in different place.After materials are finished,we choose 10% for inspection.If there is 0.1% problem in 10%,then no excuse to go ahead for inspecting 100% of the materials.
Q4.If there is any quality problem,how do you solve it?
We are proud that we never let 1 customer leave us.We are not 100% perfect,there is some quality problem.We try our best to provide the correct materials in the beginning,so we need less time for quality problem.If there is any quality problem,we take the responsibility.We believe what we are doing together,it will get back tomorrow.If we leave our responsibility,customer will leave us.If we always take our responsibility,we keep our customers with us.
Q5.How long is your delivery time?
For normal production in 7-10days.For bulk order in 15-25days.
Q6.Warranty
One year warranty for all of our stainless steel products.Gaskets are not included due to the different application for customers.
How to Order ?
1.What’s model , such as FH01 or FH02 ?
2.What’s material, such as SS304 or SS316L ?
3.Which size, the size is from 1.5″to 4″and from DN40 to DN100 ?
4.What’s body combination, such as T11, T12, T21 or T22 ?
5.What’s control head, such as 24V or 4-20mA signal ?
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service: | on-Line Service or Video Technical Support |
---|---|
Warranty: | 1 Year |
Screw Number: | Single Screw Pump |
Samples: |
US$ 480/Piece
1 Piece(Min.Order) | Order Sample |
---|
Customization: |
Available
| Customized Request |
---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
---|
Payment Method: |
|
---|---|
Initial Payment Full Payment |
Currency: | US$ |
---|
Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
---|
What is a worm gear reducer?
A worm gear reducer is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer can increase the output torque of the engine according to the gear ratio. This type of gear reducer is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.
Hollow shaft worm gear reducer
The hollow shaft worm gear reducer is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
Worm gear reducers are usually used in combination with helical gear reducers. The latter is mounted on the input side of the worm gear reducer and is a great way to reduce the speed of high output motors. The gear reducer has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
Worm gear reducers are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer. The assembly process and quality of the bearing are important factors to prevent condensation.
Hollow shaft worm gear reducers can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer, be sure to choose the correct one according to your requirements.
Double throat worm gear
Worm gear reducers use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
The pitch diameter and working depth of the worm gear are important. The pitch circle diameter is the diameter of the imaginary circle in which the worm and the gear mesh. Working depth is the maximum amount of worm thread that extends into the backlash. Throat diameter is the diameter of the circle at the lowest point of the worm gear face.
When the friction angle between the worm and the gear exceeds the lead angle of the worm, the worm gear is self-locking. This feature is useful for lifting equipment, but may be detrimental to systems that require reverse sensitivity. In these systems, the self-locking ability of the gears is a key limitation.
The double throat worm gear provides the tightest connection between the worm and the gear. The worm gear must be installed correctly to ensure maximum efficiency. One way to install the worm gear assembly is through a keyway. The keyway prevents the shaft from rotating, which is critical for transmitting torque. Then attach the gear to the hub using the set screw.
The axial and circumferential pitch of the worm gear should match the pitch diameter of the larger gear. Single-throat worm gears are single-threaded, and double-throat worm gears are double-throat. A single thread design advances one tooth, while a double thread design advances two teeth. The number of threads should match the number of mating gears.
Self-locking function
One of the most prominent features of a worm reducer is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
The self-locking function of a worm reducer can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducers. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
Self-locking status of a worm reducer is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
A self-locking worm reducer is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
Another feature of a worm reducer is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.
Heat generated by worm gears
Worm gears generate considerable amounts of heat. It is essential to reduce this heat to improve the performance of the gears. This heat can be mitigated by designing the worms with smoother surfaces. In general, the speed at which worm gears mesh should be in the range of 20 to 24 rms.
There are many approaches for calculating worm gear efficiency. However, no other approach uses an automatic approach to building the thermal network. The other methods either abstractly investigate the gearbox as an isothermal system or build the TNM statically. This paper describes a new method for automatically calculating heat balance and efficiency for worm gears.
Heat generated by worm gears is a significant source of power loss. Worm gears are typically characterized by high sliding speeds in their tooth contacts, which causes high frictional heat and increased thermal stresses. As a result, accurate calculations are necessary to ensure optimal operation. In order to determine the efficiency of a gearbox system, manufacturers often use the simulation program WTplus to calculate heat loss and efficiency. The heat balance calculation is achieved by adding the no-load and load-dependent power losses of the gearbox.
Worm gears require a special type of lubricant. A synthetic oil that is non-magnetic and has a low friction coefficient is used. However, the oil is only one of the options for lubricating worm gears. In order to extend the life of worm gears, you should also consider adding a natural additive to the lubricant.
Worm gears can have a very high reduction ratio. They can achieve massive reductions with little effort, compared to conventional gearsets which require multiple reductions. Worm gears also have fewer moving parts and places for failure than conventional gears. One disadvantage of worm gears is that they are not reversible, which limits their efficiency.
Size of worm gear reducer
Worm gear reducers can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
The output gear of a worm gear reducer has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducers great for space-saving applications. They also have low initial costs.
Worm gear reducers are one of the most popular types of speed reducers. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
Worm gears can also be adjusted. A dual-lead worm gear has a different lead on the left and right tooth surfaces. This allows for axial movement of the worm and can also be adjusted to reduce backlash. A backlash adjustment may be necessary as the worm wears down. In some cases, this backlash can be adjusted by adjusting the center distance between the worm gear.
The size of worm gear reducer depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.
editor by Dream 2024-05-16
China Best Sales Price Food Grade Stainless Steel Rotor Pump Syrup Shampoo Chocolate Honey Food High Viscosity Liquid Material Transfer Rotary Pump Sanitary Mobile Lobe Pump worm gear box assembly
Product Description
Transfer Lobe Pump/ Rotor Pump/ Rotary Pump with Sanitary Grade
Comparison of several positive displacement pumps | |||
Comparison content | Rotor lobe pump | Twin-screw pump | Single screw pump |
Suitable for working conditions |
Transfer viscosity medium or solid-liquid mixture. | Transfer viscosity medium. | Transfer viscosity medium or solid-liquid mixture. |
Structural | Gap is kept between the rotors and between the rotors and the pump body, no friction, long life. | There is a certain gap between the screws, but the wear of the front axle sleeve will cause the wear of the screw, the gap will become larger, and the flow rate and efficiency will decrease. | Rubber stator is easy to wear. |
Simple structure, low failure rate and convenient maintenance. | There is a shaft sleeve in the front section, which is easy to wear and tear. The pump needs to be disassembled for replacement, and the maintenance is complex. | There is a shaft sleeve in the front section, which is easy to wear and tear. The pump needs to be disassembled for replacement, and the maintenance is complex. | |
Spare parts | Mechanical seal. | Mechanical seal. | Mechanical seal. |
Seal ring. | Seal ring. | Seal ring. | |
No. | Axle sleeve. | Axle sleeve. | |
Long life, no need for spare. | Long life, no need for spare. | Long life, no need for spare. | |
Comprehensive comparison | Simple structure, low failure rate and convenient maintenance, long life. | The structure is complex, failure rate is high, maintenance is complex, maintenance cost is high, life is short . | The structure is complex, failure rate is high, maintenance is complex, maintenance cost is high, life is short . |
working principle | The rotor pump adopts 2 synchronous rotors. The rotor is driven by a pair of synchronous gears in the box. Driven by the main and auxiliary shafts, the rotor rotates in the opposite direction synchronously, which changes the volume of the pump, thus forming a higher vacuum degree and discharge pressure. | A plurality of closed volumes are formed between the meshing screws and the shell, and each closed volume is 1 level. When the transmission shaft drives the main screw to rotate clockwise, the closed volume at the left end gradually forms, and the volume increases to the oil suction chamber; the closed volume at the right end gradually disappears, and the volume decreases to the oil pressure chamber. |
Product features:
1. Gap is kept between the rotors and rotors & pump body, no friction, long using-life.
2. Simple assembling and disassembling, easy to maintenance and clean, less easily-damaged parts.
3. High efficiency and energy-saving, low failure, reliable sealing and low noise.
4. In the same type pump, different type rotor can be interchanged.
5. Capable to pmp the viscous medium from 1cp to 2million cps.
6. Capable of pumping mixture of gas, fluid and CZPT medium.
7. Equipped with inverter, the flow can be adjusted as requirement of end-user.
8. Flange, screw or clamp connection can be selected as required.
9. Higher hygienic grade, support CIP, SIP. The surface roughness is 0.2–0.6mm, got 3A, FDA certification.
10. Hygienic safety valve is built-in structure.
Description | Material | Quantity |
Pump cover | 304 /304L /316 /316L | 1 |
Pump body | 304 /304L /316 /316L | 1 |
Rotor | Rubber /304 /304L /316 /316L | 2 |
Main shaft | 316-316L /42CrMo | 1 |
Sub-shaft | 316-316L /42CrMo | 1 |
Mechanical seal seat | 304 /304L /316 /316L | 2 |
Mechanical seal | SIC /Tungsten carbide | 2 |
O-ring | FKM /FFKM/ CZPT /TFE /PTFE,etc. | 1 |
Rotor lock nut | 304 /304L /316 /316L | 2 |
Lip seal | NBR /FKM | 3 |
Working Principle of Lobe Pump |
Technical parameters | |||||||
Type | Capacity for tri-imepller rotor (L/r) |
Rotation speed (r/min) |
Flow (m3/h) |
Discharge Pressure (MPa) |
Standard I& O DN (mm) |
Enlarged I& O DN (mm) |
Weight Bare pump (kgs) |
15TLS12-0.5C | 0.04 | 10-720 | 2 | 1.2 | 15 | 25 | 30 |
25TLS12-2C | 0.15 | 10-720 | 5 | 1.2 | 25 | 40 | 40 |
40TLS12-5C | 0.32 | 10-500 | 10 | 1.2 | 40 | 50 | 50 |
50TLS12-10C | 0.65 | 10-500 | 15 | 1.2 | 50 | 65 | 80 |
60TLS12-15C | 1.1 | 10-500 | 20 | 1.2 | 65 | 80 | 120 |
65TLS12-20C | 1.74 | 10-500 | 30 | 1.2 | 65 | 80 | 200 |
75TLS12-30C | 2.6 | 10-500 | 40 | 1.2 | 80 | 100 | 230 |
80TLS12-40C | 3.65 | 10-500 | 60 | 1.2 | 100 | 125 | 260 |
100TLS12-60C | 5.2 | 10-500 | 80 | 1.2 | 125 | 150 | 400 |
125TLS12-80C | 6.8 | 10-500 | 120 | 1.2 | 125 | 150 | 450 |
140TLS12-120C | 9.8 | 10-400 | 150 | 1.2 | 150 | 200 | 600 |
150TLS12-150C | 12.8 | 10-400 | 200 | 1.2 | 150 | 200 | 680 |
200TLS12-200C | 16 | 10-300 | 300 | 1.2 | 200 | 250 | 780 |
250TLS12-300C | 20 | 10-300 | 400 | 1.2 | 250 | 300 | 900 |
300TLS12-400C | 30 | 10-300 | 500 | 1.2 | 300 | 350 | 1100 |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service: | Oversea Install Service |
---|---|
Warranty: | 3 |
Mesh Form: | Internal Engaged |
Tooth Flank: | Straight Tooth |
Tooth Curve: | Involute |
Power: | Electric |
Customization: |
Available
| Customized Request |
---|
A-Drive PWC single worm reducer
A worm gear is a gear used to reduce the speed of a mechanical device. Often used in the automotive and shipbuilding industries, these gears have a lifespan comparable to many other types of reducers. As a result, worm gears continue to be popular with engineers.
Agknx driver
Conical drive worm reducers are an excellent choice for a variety of applications. The double-enveloping worm gear geometry of the Agknx Drive reducer provides a larger contact area and higher torque carrying capacity. This specialized gear system is also ideal for applications requiring higher precision.
Agknx Drive’s products are ideal for the solar, packaging, steel, food and pulp and paper industries. Additionally, Agknx Drive’s products are ideal for motion control and medium to heavy duty applications. The company’s dedicated sales and service teams are available to assist with your specific needs.
Agknx drive worm gear reducers are available in single, double and triple reductions. Depending on the application, a single stage unit can transport up to 7,500 lbs. of torque. Its low-cost, compact design makes it a convenient option. Conical drive gearboxes are versatile and durable.
X & H
X & H worm gear units feature worm gear sets and are available in two different series. The X-Series includes XA versions with shaft and XF to XC versions with motor mounts. Compared to the XC compact series, the XF series offers outstanding versatility and higher efficiency. The H series combines the features of the X series with a spur gear pre-stage on the input. The H series has a die cast aluminum housing and cast iron shaft.
The X & H Worm Reducer Series “H” helical gears are compatible with NMRV and C side input 56F wired motors. These gear reducers are low cost and easy to install. They feature a cast iron housing and four threaded mounting holes.
RV seriese aluminum right angle
RV seriese aluminum right angle worm reduces versatility and durability. They are available in a variety of sizes including 25, 30, 40, 50, 63, 75, 110, 130, 150. Featuring standard NEMA motor input flanges and torque arm or foot mounting options, these reducers are ideal for a variety of applications.
RV series worm gear reducer is made of high-quality aluminum alloy with compact structure. It also features light weight, corrosion resistance and low noise. Its housing is made of die-cast aluminum alloy, while the worm gear is made of 20CrM. The worm gear is heat treated by carbon quenching to increase its hardness. The thickness of the carbide layer is between 0.3-0.5mm.
These worm gear reducers have multiple functions to maximize efficiency. In addition to being corrosion resistant, they are available in a variety of sizes to suit any application. Other features include a corrosion-resistant cast iron housing, enclosed breather, double-lip seal and magnetic drain plug. These worm gear reducers are available with single or dual input shafts and are interchangeable with NMRVs.
Aluminum alloy right angle worm reducer is a light, durable and efficient gear reduction device. Its compact design makes it lighter than other gearheads, while its rust-resistant surface and long life make it an excellent choice for industrial and automotive applications. It is available in a variety of sizes, including inches.
AGknx Single
Worm reducers can be classified as sacrificial gears. It is used to reduce the torque of the machine. It has two parts: a worm and wheels. The worm can be made of brass or steel. Brass worm gears corrode easily. Phosphorus EP gear fluid can run on brass worm gears. It creates a thin oxide layer on the gear teeth, protecting them from impact forces and extreme mechanical conditions. Unfortunately, it can also cause serious damage to the brass wheels.
Worm reducers work by transferring energy only when the worm is sliding. This process wears away the lubricating layer and metal of the wheel. Eventually, the worm surface reaches the top of the wheel and absorbs more lubricant. This process will repeat itself in the next revolution.
Worm reducers have two benefits: they are compact and take up little space. They can slow down high-output motors while maintaining their torque. Another important feature of the worm gear reducer is its high transmission ratio capability. It can be installed in both vertical and horizontal positions, and a bidirectional version is also available.
Worm gears have some complications compared to standard gear sets, but overall they are reliable and durable. Proper installation and lubrication can make them sturdy, efficient devices.
A-Drive AGknx Single
If you’re considering purchasing a new worm gear reducer for your A-Drive AGknx single, you need to understand your goals. While single-stage worm reducers can be used, their reduction ratios are often limited. In most cases, they can only achieve a reduction ratio of 10:1. However, there are other types of gears that provide additional speed reduction capabilities.
The worm reducer consists of two parts: the input worm and the output worm. Each component has its own rotational speed, the input worm rotates in a single direction and the output worm wheel rotates vertically. In a five-to-one ratio, the input worm rotates five times for each output worm. Likewise, a 60-to-1 ratio requires 60 revolutions of each worm. Due to this arrangement, the worm reducer is inefficient. Gear reduction is inefficient due to sliding friction rather than rolling friction.
Worm reducers are also susceptible to thermal stress. They run hotter than hypoid reducers, which reduces their useful life. In addition to higher heat, worm reducers can experience component failure over time. In addition, an oil change is imminent due to the deterioration of lubrication.
The worm gear reducer of the A-Drive PPC single is a direct drive gearbox for personal watercraft. It has bronze bushings, aluminum gears, and a spool box. The spool box has a quarter-inch plated spool to wrap 1/4-inch 7 x 19 aircraft cable. Its design also makes it a more efficient alternative to belt-driven AGknx cranes.
AGknx X & H
The AGknx X & H worm gear reducer series is a high-performance universal mount worm gear reducer. It features a spur gear primary on the input for higher performance and a wider range of gear ratios. Its design also allows it to be used with a variety of input shaft types, including shaft and closed-coupled applications.
It is available in a variety of sizes, including popular frame sizes 90 and 110. The worm shaft is made of case-hardened alloy steel with a cast iron hub and bronze ring gear. The standard output shaft is hollow. There are also models with dual single-shaft outputs.
editor by Dream 2024-05-15
China Factory Price Stainless Steel Electric Heating Sugar Food Grade Dissolving Tank double worm gear reducer
Mixer Type: Agitator
Barrel Volume (L): 1000
Material Processed: Chemicals, Food, Medicine
Max. Loading Volume (L): 5000 L
Range of Spindle Speed(r.p.m): 1 – 3000 r.p.m
Max. Loading Capacity: 10000
Weight (KG): 500 KG
Material: SUS304L, SUS316, SUS316L
Condition: New
Product Type: Liquid, juice, shampoo, chemical
Application: Liquid with Suspended Solids
Additional Capabilities: Mixer
Voltage: Customized
Dimension(L*W*H): Customized
Power (kW): 6.5 kW
Warranty: 3 years
Key Selling Points: Automatic
Applicable Industries: Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Farms, Home Use, Retail, Food Shop, Printing Shops, Construction works , Food & Beverage Shops
Showroom Location: Egypt, Canada, Turkey, United Kingdom, United States, Italy, France, Germany, Viet Nam, Philippines, Brazil, Peru, Saudi Arabia, Indonesia, Pakistan, India, Mexico, Russia, Thailand, Kenya, Argentina, South Korea, Chile, UAE, Colombia, Algeria, Sri Lanka, Romania, Bangladesh, South Africa, Kazakhstan, Ukraine, Kyrgyzstan, Nigeria, Uzbekistan, Tajikistan, Customized Counter Shaft Gear Japan, Malaysia
Marketing Type: New Product 2571
Machinery Test Report: Provided
Video outgoing-inspection: Provided
Warranty of core components: 1.5 years
Core Components: Motor, Pressure vessel, Pump, PLC
Stirring Method: Anchor type mixing stirrer and homogenizer
Mixing speed of stirrer: 10-65r.p.m
Mixing speed of homogenizer: 100-3000r.p.m
Keyword: Dissolving Tank
Heating method: Electric or steam
Structure: Stainless steel tank, motor, stirrer, homogenizer, manhole, etc.
Stirrer type: Anchor type, paddle type, frame type
Be suitable for: Fluid, fruit juice, milk tea, shampoo, liquid soap etc.
Speed control: Stepless speed variation device,adjustable
Motor brand: ABB, Siemens
Packaging Details: Standard export wooden case and PE film package for mixing tank.
Port: HangZhou
Factory Price Stainless Steel Electric Heating Sugar Food Grade Dissolving TankCustom Made 50L- 10,000L , 20 Years Of Experience. Reasonable Price And Best Service, CE Certificated Products.Sold to Over 180 Countries.Advanced Technology.Contact us for the offer. Video Products Description Description:This series is the most advanced blending equipment in fields of Chemical, pharmaceutical, food, etc. When the high-speed super-fine emulsification paddle works, it throws the materials in the center of rotor to stator at a high speed,then through tooth clearance of stator,and shearing,collision and crushing between rotor and stator,the super-fine emulsification is realized. therefore,it is an integrated equipment comprising functions such as blending,emulsifying,homogenizing,solving and crushing.
Capacity | 50-10,000L (Can Be Customerized) | |
Mixing Power | 0.75-15KW | |
Mixing Speed | 0-60 (R/MIN) | |
Homogenizing power | 2 .2-22 KW | |
Homogenizing speed | 0-3600 RPM | |
Heating Mode | Steam heating or electric heating (optional) | |
Material | 304 or 316 Stainless steel | |
Insulation | Single layer or with insulation | |
Top Head type | Dish top, Open lid top, Flat top | |
Bottom type | Dish bottom, Conical bottom, Flat bottom | |
Agitator type | impeller, Anchor , Turbine , High shear, magnetic mixer, Anchor mixer with scraper | |
magnetic mixer, Anchor mixer with scraper | ||
Inside Finsh | Mirror polished Ra<0.4um | |
Outside Finish | 2B or Satin Finish | |
The parameters for reference ONLY, all the machines can be customized accordingly. |
Worm Reducer – What You Need to Know
When shopping for a Worm Reducer, it is important to consider the functions and features of the unit. It is also important to take into account its cost. We will take a look at the different types of worm reducers and the applications that they can be used for. This will help you choose the right unit for your application.
Features
Worm gears are popular in instruments that require fast stopping, such as elevators and lifts. Their soft materials allow them to absorb shock, which reduces the likelihood of failure. They are also beneficial in heavy-duty machines, such as rock crushers. Some manufacturers offer special worms with zero backlash and high-accuracy reduction.The worm reducer has a variety of features, including an axial pitch and a circular pitch. The axial pitch of the worm must match the circular pitch of the larger gear. Its threads are left or right-handed, and its lead angle is the distance a point on the thread travels during a revolution of the worm.The worm gear reducer is widely available, and gear manufacturers typically maintain a large inventory of them. Because worm gears are standardized, their mounting dimensions are generally uniform across manufacturers. This means that choosing one will not require you to change the height, length, or diameter of the output shaft. Worm gear reducers also have dimensional consistency.Worm gears are very efficient. They have a high load capacity and a low friction coefficient. The worm gears also have a precise tooth profile, which reduces speed fluctuations and allows for quiet operation.
Functions
Worm gears have different functions. They can be used in a variety of applications. For instance, they can be used in elevators to reduce the load on the elevator. These gears also have low noise levels because they are made of dissimilar metals. Moreover, these gears can be used in elevators because they are suitable for this type of application. However, they need a single stage reducer to function properly.Another important feature of a worm reducer is that it can operate in reverse. This means that the input shaft turns backwards, while the output shaft rotates forwards. Examples of such applications include hand-cranked centrifuges, blacksmithing forge blowers, and the wind governor of musical boxes. Worm gears are available in different shapes and sizes, from gearsets to housed units. They can also be configured as multi-speed designs. Some manufacturers also offer special precision and zero-backlash worms.A worm reducer’s tooth form is important in determining the capacity of the device. Typically, a single-lead worm gear has the same lead on the left and right tooth surfaces, although a dual-lead worm gear has different leads on each side. This feature helps to eliminate play in the worm gear. However, it is important to note that a worm reducer can be manufactured with different tooth shapes for different applications.The worm gear is an alternative to conventional gears. It operates in a similar fashion to ordinary gear drives. The main advantage of a worm gear is that it is able to reduce the rotational speed and torque of a rotating shaft. It also has the added benefit of being able to transfer motion at an angle of 90 degrees. The only drawback of a worm gear is that it cannot reverse motion.
Applications
This market report analyzes the Worm Reducer market from a global perspective. It includes a comprehensive analysis of the current market trends and future growth prospects. It also provides information about the competitive landscape and the main players in the industry. The report also highlights the key factors affecting the growth of the Worm Reducer market.
The major regional markets for the Worm Reducer include North America, Asia-Pacific, the Middle East and Africa, Latin America, and Europe. The market in these regions is likely to remain stable with a limited growth over the next few years. A worm gear is a small mechanical device that is connected to a larger gear. When connected together, it produces a low output speed but high torque.The gearing on a worm drive can be right-hand or left-hand, and can turn clockwise or counter-clockwise. Depending on the worm’s helix angles, back-driving and friction can be reduced. Worm gears are available in housed units or in gearsets. Some manufacturers offer integrated servomotors and multi-speed designs. High-accuracy and zero-backlash worms are available.Worm gears are particularly popular in instruments that require fast stops. They are also commonly found in elevators and lifts. Their soft nature and low-shock characteristics make them highly suitable for these types of machines.
Cost
Cost is an important consideration when selecting a worm reducer. The initial cost of a worm gear reducer is considerably lower than other types of gear reducers. Worm gear reducers are also more energy-efficient, and have higher overload capacities than competitive systems. The following are factors that affect the cost of a worm gear reducer.Stainless steel worm gear reducers from WorldWide Electric offer great value for the money. They offer flange input and hollow output bore sizes, as well as center distances ranging from 1.75″ to 3.25″. In addition to the standard version, a stainless steel bushing kit is available, which allows users to use a wider range of head shaft sizes. Stainless steel worm gear reducers are available in stock from all six of WorldWide Electric’s regional warehouses. They also come with free prepaid freight.Worm gear reducers are often used in power transmission systems, elevators, conveyor belts, and medical equipment. In these applications, they are used to control the speed of a load and prevent it from freefall. While worm gear reducers are not as efficient as helical gearboxes, they are still very useful for applications that require high torque or high output rates.To select the right type of worm for your application, you should consider the number of teeth it contains. It’s best to select worms with a combined total of 40 teeth or more.
aspect
Worm reducers vary in size. They have one, two or more threads. Each thread has a lead angle. A high ratio has more teeth than a low gear, and a low ratio has fewer teeth. These differences are the result of gearing. The size of the worm gear reducer should be selected according to the specific application.The worm gear reducer saves space and provides more torque. Agknx Gearbox has created a variety of models to overcome common deceleration challenges, from standard to hygienic markets. The superior transmission Agknx range is designed to solve common deceleration challenges and expand to meet the needs of the sanitary industry.The diameter of the worm reducer is an important consideration. Its diameter should be equal to or slightly larger than the diameter of the grinding wheel or tool. This will affect the pressure angle. The pressure angle on a worm reducer depends on several factors, including its diameter and lead angle. The diameter of the grinding wheel or tool also has an effect on the profile of the worm.Worm gear reducers are common. Many gear manufacturers have large stocks of these gear reducers. Since gears are standardized, the mounting dimensions of worm gears are also common among manufacturers. This makes it easy to select a worm gear reducer for your application. In addition, the worm gear reducer is easy to install and maintain.
Worm gear reducer oil
Worm gear reducers usually use gear oil. Several types of gear oils are available, including synthetic, polyalkylene glycol, and mineral oils. The oil used in the worm gear reducer must have the right viscosity for the gear. Some oils are more corrosive than others and should be avoided if the environment is toxic.The oil of the worm gear reducer must be protected against corrosion, wear and friction. It is best to choose a lubricant with low friction rate, high oxidation resistance and good anti-wear protection. While mineral oils are the most common type of lubricant, synthetic base oils can improve gear efficiency and reduce operating temperatures. This is because the Arrhenius rate rule states that the chemical reaction in the oil doubles for every 10 degrees Celsius increase in temperature.Worm gear reducers are available in a variety of sizes and configurations. They are suitable for all kinds of machines and equipment. The sliding action between the worm gear and the output shaft produces high torque and high efficiency. If the transmission speed is low, the worm gear and output shaft can be combined for maximum efficiency.Worm gear reducers require less frequent oil changes than other types of gear reducers. However, regular oil should be changed every six months or 2,500 hours, whichever comes first. Also, it is a good idea to regularly monitor the oil level to prevent lubrication-related gearbox failures. It’s also wise to use synthetic oil, as it will last longer between oil changes.
editor by Cx 2023-07-13
China Stainless Steel SS304 SS316L Sanitary Single Screw Pump with Fixed Speed Motor worm drive gear reducer
Warranty: 1 YEAR
Customized support: OEM, ODM, OBM
Model Number: GD10-1
Application: Food and Beverage Industry, Pharmaceutical industry, Water Treatment Solutions, High CZPT Content or No CZPT Content, 1mpa~3mPas)
Medium that is easy to be generated and swelled
Shearing sensitive medium
Medium with erosion
Medium with/without self lubrication
Erosive medium (PH=1~14)
Adhesive medium
Toxicity hazard medium
Structure Diagram of Sanitary Single Screw Pump
No.1 | No.2 | No.3 | No.4 | No.5 | No.6 | No.7 | No.8 | No.9 | No.10 |
Outlet | Tie Rod | Stator | Screw Shaft | Universal Joint | Inlet | Connecting Shaft | Filling Seat | Filling Cover | Bearing Seat |
No.11 | No.12 | No.13 | No.14 | No.15 | No.16 |
Bearing | Transmission Shaft | Bearing Cap | Coupling | Base | Motor |
Main Parameter of Sanitary Single Screw Pumps
Model | Flow Rate(t/h) | Electric Power (kw) | RotationSpeed (r/min) | Inlet/outlet (mm) | Connection Ends | DischargePressure (Mpa) |
CP10-1 | 0.5 | 0.37 | 1400 | 20 | Clamp/union/flange | 0.4 |
CP15-1 | 1 | 0.55 | 960 | 25 | Clamp/union/flange | 0.4 |
CP20-1 | 1.5 | 0.75 | 960 | 32 | Clamp/union/flange | 0.4 |
CP25-1 | 2 | 1.1 | 960 | 32 | Clamp/union/flange | 0.6 |
CP30-1 | 3 | 1.5 | 960 | 40 | Clamp/union/flange | 0.6 |
CP35-1 | 5 | 2.2 | 960 | 50 | Clamp/union/flange | 0.6 |
CP40-1 | 7 | 3 | 960 | 50 | Clamp/union/flange | 0.6 |
5.5 | 2.2 | 720 | 50 | Clamp/union/flange | 0.6 | |
CP45-1 | 9 | 4 | 960 | 50 | Clamp/union/flange | 0.6 |
7 | 3 | 720 | 50 | Clamp/union/flange | 0.6 | |
CP50-1 | 13 | 5.5 | 960 | 65 | Clamp/union/flange | 0.6 |
10 | 4 | 720 | 65 | Clamp/union/flange | 0.6 | |
CP55-1 | 18 | 7.5 | 960 | 76 | Clamp/union/flange | 0.6 |
13 | 5.5 | 720 | 76 | Clamp/union/flange | 0.6 | |
CP60-1 | 22 | 11 | 960 | 89 | Clamp/union/flange | 0.6 |
17 | 7.5 | 720 | 89 | Clamp/union/flange | 0.6 | |
CP65-1 | 30 | 11 | 720 | 80 | Clamp/union/flange | 0.6 |
CP85-1 | 60 | 15 | 720 | 100 | Clamp/union/flange | 0.6 |
ApplicationFood industry: ketchup, mashed potatoes, peanut butter, yogurt, fresh cream, ice cream, cheese cubes, whey, beer, wort, yeast, fruit juice drinks, vegetable paste, jam, Brush Cutter Drive Shaft Tube Assembly28mm with Square Axis 4T for Stihl FS160 FS220 FS280 Parts jelly, etc.
Petroleum industry: conveying crude oil, mixture of crude oil and water, mixture of coal field gas and water, etc.
Related Pictures
Advantages
1 | Wide range of pressure and flow. The pressure is about 3.4-340 kgf/cm2, and the flow rate can reach 18600cm3/min |
2 | The type and viscosity range of the conveyed liquid are wide |
3 | Because the inertial force of the rotating parts in the pump is low, it can use a high speed |
4 | Good suction performance and self-priming ability |
5 | Uniform and continuous flow, low vibration and low noise |
6 | Compared with other rotary pumps, it is less sensitive to incoming gas and dirt |
7 | Solid structure and installation Maintenance is easy |
HangZhou Compass Machinery Co.,Ltd is one of the manufactures which are capable of producing high precision stainless steel sanitary equipment and pipeline connection parts.We are a modern enterprise which integrates scientific research and production. Compass can provide a variety of products,such as sample valve,divert valve, mix proof valve,pressure relief valve, manual and pneumatic butterfly valve, check valve, diaphragm valve , ball valve, pipe fitting, manhole cover, Factory Wholesales OEM Auto Parts 26 12 7 558 745 Proshaft Centre Bearing Drive Shaft Support for BMW E70 F25 pump, tube/pipe, tanks and other related products. All products can be made according to different materials and industrial standard, such as SMS, DIN. 3A, ISO, RJT, DF, BS, DS and BPE. Our products are widely applied to dairy, food, beer, beverage, chemical industrial of equipment, and cosmetic industries. All technical aspects have reached the international leading levels and are in conformance with GMP requirements.
Q1. Are you a trading company or factory?We are a manufacturing factory.Q2. What’s the payment terms?For small testing orders,we accept Paypal,Western Union,T/T and credit Card.For mass orders,we accept T/T and L/C.Q3.How do you control the quality?Quality control is very important to avoid material mixing and poor quality.We control the quality from beginning to the end.Weonly have 304 and 316L 2 different materials.100% inspection on raw material.During production, ATX Transpeed V5A51 R5A51 master kit rebuild kit T12400D For Auto Transmission Systems Gear Boxes different materials in different place.After materials are finished,we choose 10% for inspection.If there is 0.1% problem in 10%,then no excuse to go ahead for inspecting 100% of the materials.Q4.How long is your delivery time?For normal production in 7-10days.For bulk order in 15-25days.
Back to Home
What is a worm gear reducer?
A worm gear reducer is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer can increase the output torque of the engine according to the gear ratio. This type of gear reducer is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.
Hollow shaft worm gear reducer
The hollow shaft worm gear reducer is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
Worm gear reducers are usually used in combination with helical gear reducers. The latter is mounted on the input side of the worm gear reducer and is a great way to reduce the speed of high output motors. The gear reducer has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
Worm gear reducers are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer. The assembly process and quality of the bearing are important factors to prevent condensation.
Hollow shaft worm gear reducers can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer, be sure to choose the correct one according to your requirements.
Double throat worm gear
Worm gear reducers use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
The pitch diameter and working depth of the worm gear are important. The pitch circle diameter is the diameter of the imaginary circle in which the worm and the gear mesh. Working depth is the maximum amount of worm thread that extends into the backlash. Throat diameter is the diameter of the circle at the lowest point of the worm gear face.
When the friction angle between the worm and the gear exceeds the lead angle of the worm, the worm gear is self-locking. This feature is useful for lifting equipment, but may be detrimental to systems that require reverse sensitivity. In these systems, the self-locking ability of the gears is a key limitation.
The double throat worm gear provides the tightest connection between the worm and the gear. The worm gear must be installed correctly to ensure maximum efficiency. One way to install the worm gear assembly is through a keyway. The keyway prevents the shaft from rotating, which is critical for transmitting torque. Then attach the gear to the hub using the set screw.
The axial and circumferential pitch of the worm gear should match the pitch diameter of the larger gear. Single-throat worm gears are single-threaded, and double-throat worm gears are double-throat. A single thread design advances one tooth, while a double thread design advances two teeth. The number of threads should match the number of mating gears.
Self-locking function
One of the most prominent features of a worm reducer is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
The self-locking function of a worm reducer can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducers. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
Self-locking status of a worm reducer is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
A self-locking worm reducer is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
Another feature of a worm reducer is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.
Heat generated by worm gears
Worm gears generate considerable amounts of heat. It is essential to reduce this heat to improve the performance of the gears. This heat can be mitigated by designing the worms with smoother surfaces. In general, the speed at which worm gears mesh should be in the range of 20 to 24 rms.
There are many approaches for calculating worm gear efficiency. However, no other approach uses an automatic approach to building the thermal network. The other methods either abstractly investigate the gearbox as an isothermal system or build the TNM statically. This paper describes a new method for automatically calculating heat balance and efficiency for worm gears.
Heat generated by worm gears is a significant source of power loss. Worm gears are typically characterized by high sliding speeds in their tooth contacts, which causes high frictional heat and increased thermal stresses. As a result, accurate calculations are necessary to ensure optimal operation. In order to determine the efficiency of a gearbox system, manufacturers often use the simulation program WTplus to calculate heat loss and efficiency. The heat balance calculation is achieved by adding the no-load and load-dependent power losses of the gearbox.
Worm gears require a special type of lubricant. A synthetic oil that is non-magnetic and has a low friction coefficient is used. However, the oil is only one of the options for lubricating worm gears. In order to extend the life of worm gears, you should also consider adding a natural additive to the lubricant.
Worm gears can have a very high reduction ratio. They can achieve massive reductions with little effort, compared to conventional gearsets which require multiple reductions. Worm gears also have fewer moving parts and places for failure than conventional gears. One disadvantage of worm gears is that they are not reversible, which limits their efficiency.
Size of worm gear reducer
Worm gear reducers can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
The output gear of a worm gear reducer has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducers great for space-saving applications. They also have low initial costs.
Worm gear reducers are one of the most popular types of speed reducers. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
Worm gears can also be adjusted. A dual-lead worm gear has a different lead on the left and right tooth surfaces. This allows for axial movement of the worm and can also be adjusted to reduce backlash. A backlash adjustment may be necessary as the worm wears down. In some cases, this backlash can be adjusted by adjusting the center distance between the worm gear.
The size of worm gear reducer depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.
editor by Cx 2023-07-07
China Sanitary Hygienic Stainless Steel SS304 SS316L Two-stage Single Screw Pumps with Gear Motor aluminium worm gear reducer
Warranty: 1 YEAR
Customized support: OEM, ODM, OBM
Model Number: SP-G2-mPas)
Medium that is easy to be generated and swelled
Shearing sensitive medium
Medium with erosion
Medium with/without self lubrication
Erosive medium (PH=1~14)
Adhesive medium
Toxicity hazard medium
Structure Diagram of Sanitary Hygienic Stainless Steel SS304 SS316L Two-stage Single Screw Pumps with Gear Motor
No.1 | No.2 | No.3 | No.4 | No.5 | No.6 | No.7 | No.8 | No.9 | No.10 |
Outlet | Tie Rod | Stator | Screw Shaft | Universal Joint | Inlet | Connecting Shaft | Filling Seat | Filling Cover | Bearing Seat |
No.11 | No.12 | No.13 | No.14 | No.15 | No.16 |
Bearing | Transmission Shaft | Bearing Cap | Coupling | Base | Motor |
Main Parameter of Sanitary Hygienic Stainless Steel SS304 SS316L Two-stage Single Screw Pumps with Gear Motor
Model | Flow Rate(t/h) | Electric Power (kw) | RotationSpeed (r/min) | Inlet/outlet (mm) | Connection Ends | DischargePressure (Mpa) | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
CP10-2 | 0.5 | 0.37 | 14 OEM aCLA A B GLA 2011 2012 frame drive shaft front right for Mercedes etc.
Related Pictures Advantages
HangZhou Compass Machinery Co.,Ltd is one of the manufactures which are capable of producing high precision stainless steel sanitary equipment and pipeline connection parts.We are a modern enterprise which integrates scientific research and production. Compass can provide a variety of products,such as sample valve,divert valve, mix proof valve,pressure relief valve, manual and pneumatic butterfly valve, check valve, diaphragm valve , ball valve, pipe fitting, manhole cover, pump, tube/pipe, tanks and other related products. All products can be made according to different materials and industrial standard, such as SMS, DIN. 3A, ISO, RJT, DF, BS, DS and BPE. Our products are widely applied to dairy, food, beer, beverage, chemical industrial of equipment, and cosmetic industries. All technical aspects have reached the international leading levels and are in conformance with GMP requirements. Is a worm gear reducer right for your application?If you’re interested in gear reduction and wondering if a worm gear reducer is right for your application, you’ve come to the right place. This gear reducer is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look. This is a reducerWorm reducer is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery. Worm gear reducers are an excellent choice for applications requiring high torque and low speeds. These reducers are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications. It is high efficiencyWhen a worm reducer is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer is typically much hotter than a hypoid reducer, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducers are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs. It has a low clearanceWorm Reducers are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment. It has a high torque to weight ratioThe worm gear reducer is a versatile gear train that provides a high torque-to-weight ratio. These reducers are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
China Industry Stainless Steel Lube Oil Blending Plant Mixing Equipment Machine right angle worm reducerMixer Variety: Homogenizer Sector Stainless Metal Lube Oil Blending Plant Mixing Tools EquipmentCustom made Created 50L- 30,000L, 20 A long time Of Encounter. Affordable Price tag And Greatest Service, CE Certificated Goods.15-30 day quick delivery. You should get in touch with us for the provide. Video clip Products Description Mixing tanks come in various sizes and can be utilised in a wide assortment of industries.We are a producer of stainless metal mixing tanks created to in shape your goods and processes. Description:This sequence is the most innovative blending tools in fields of Chemical, pharmaceutical, foodstuff, and so forth. When the large-speed tremendous-fine emulsification paddle works, it throws the supplies in the middle of rotor to stator at a higher velocity, then by means of tooth clearance of stator, and shearing, collision and crushing amongst rotor and stator, the tremendous-fantastic emulsification is understood. Therefore, it is an built-in gear comprising capabilities these kinds of as blending, emulsifying, homogenizing, resolving and crushing. We can personalize in accordance to your drawings, or we can offer you with design and style drawings according to your requirements.
Worm gear reducerA worm gear reducer is a gear reducer that uses a worm gear train to reduce the required force. Unlike traditional gear reducers, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducers have some drawbacks, including their tendency to lock up when reversing. high efficiencyHigh-efficiency worm reducers are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes. low noiseLow-noise worm gear reducers are designed to reduce noise in industrial applications. This type of reducer uses fewer bearings and can work in various mounting positions. Typically, a worm reducer is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer will be lower than other types. A worm gear reducer is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducers are prone to leaks, usually caused by design flaws. Self-locking functionThe worm reducer is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position. high gear ratioWorm reducers are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction. China Electric Heater Jacket Scraper Stainless Steel Ghee Making Machine worm gearbox applicationRelevant Industries: Accommodations, Garment Outlets, Developing Content Retailers, Equipment Repair Retailers, Production Plant, Meals & Beverage Manufacturing facility, Farms, Cafe, Property Use, Retail, Foodstuff Shop, Printing Shops, Design works , Strength & Mining, Food & Beverage Outlets Factory Immediate Sale Meals Quality Ghee Making Machine At ResidencePersonalized Made Ghee Creating Equipment, twenty Several years Of Knowledge. Reasonable Price And Greatest Services, CE Certificated Products.Marketed to Above one hundred eighty Countries.Innovative Technological innovation.Speak to us for the supply. Movie Merchandise Description Description:We can make distinct varieties of Ghee Manufacturing Machine. This products is designed as for each customer requisite in terms of capacity. The use of moderate metal and stainless metal in generating the item assures compliance with the established food basic safety norms. We good quality check out the merchandise prior to set up at shopper website. Electric powered Heater Jacket Scraper Ghee Making Device has a lot of attributes this sort of as: reasonable structure style, superior technology, best toughness, large heating area, higher thermal performance, uniform heating and so on.
Worm gear reducerA worm gear reducer is a gear reducer that uses a worm gear train to reduce the required force. Unlike traditional gear reducers, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducers have some drawbacks, including their tendency to lock up when reversing. high efficiencyHigh-efficiency worm reducers are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes. low noiseLow-noise worm gear reducers are designed to reduce noise in industrial applications. This type of reducer uses fewer bearings and can work in various mounting positions. Typically, a worm reducer is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer will be lower than other types. A worm gear reducer is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducers are prone to leaks, usually caused by design flaws. Self-locking functionThe worm reducer is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position. high gear ratioWorm reducers are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction. China Ace Factory Stainless Steel High Sheer Mixer Coconut Milk Chickpea Cream Homogenizer Factory Price worm gearbox back driveMixer Type: Homogenizer Ace Manufacturing facility Stainless Steel High Sheer Mixer Coconut Milk Chickpea Product Homogenizer Manufacturing unit Valuetwenty Several years Of Knowledge. Realistic Price tag And Best Service, CE Certificated Goods.7-fifteen days rapidly delivery..Remember to Make contact with us for the provide. Movie Merchandise Description Welcome to HangZhou Ace Equipment. We are entire world leaders in the design and style and producing of substantial shear mixers as effectively as specializing in Powder/Liquid Mixers, Sanitary Mixers and Disintegrator/Dissolvers. Our technology has a lot of applications and spans foodstuff, prescribed drugs, cosmetics, substances and the lube oils industries. Description:Large shear mixer emulsifier effectively, speedily and evenly disperse a stage or phases to yet another consecutive section, normally, these phases are dissolvable to each other. The rotor revolves quickly and powerful pressure is produced by means of high tangent speed and large frequency mechanical effect, therefore, the material in the slender slot amongst stator and rotor receives powerful forces from mechanical and liquid shearing, centrifugal drive pressing, liquid fraction, clashing, tearing and hurry water. The dissolvable solid, Agricultural machinery TMR animal food mixer Feed mixer liquid and gasoline material is then quickly dispersed and emulsified evenly and finely with far better manufacturing techniques and suitable additives and lastly products with secure large good quality are made.
Worm gear reducerA worm gear reducer is a gear reducer that uses a worm gear train to reduce the required force. Unlike traditional gear reducers, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducers have some drawbacks, including their tendency to lock up when reversing. high efficiencyHigh-efficiency worm reducers are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes. low noiseLow-noise worm gear reducers are designed to reduce noise in industrial applications. This type of reducer uses fewer bearings and can work in various mounting positions. Typically, a worm reducer is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer will be lower than other types. A worm gear reducer is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducers are prone to leaks, usually caused by design flaws. Self-locking functionThe worm reducer is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position. high gear ratioWorm reducers are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction. China Free Design Custom CE Approved Nmrv Series 0.06kw~15kw Stainless Steel Industry Worm Gear Speed Reducer Drive Gearbox near me shop
Merchandise Description
CE Accepted NMRV Sequence .06kw~15kw Stainless Metal Business Worm Gear Speed Reducer Travel Gearbox Features: Item photograph: Specification for SS reductor:
FAQ Q: Do you offer samples? Q: What is your MOQ? Q: What is actually your direct time? Q: Do you give engineering support? Q: How to ship to us? Q: How to spend the m1y? Q: How can I know the solution is ideal for me? Q: Can I arrive to your company to check out? Q: How shall we get in touch with you?
Gearboxes and reducers are enclosed mechanical reduction devices typically utilised in present day automatic handle systems to command torque from your motors and complete other movement-associated responsibilities. A gearbox allows you to boost torque although reducing the speed of your primary mover output shaft. The output shaft of the gearbox rotates at a slower pace than the enter shaft. This produces a mechanical edge, escalating torque. Conversely, your gearbox can be established in reverse, supplying elevated shaft pace and reduced torque. Two frequent transmission configurations are straight and proper angle. Online versions typically consist of helical or spur gears, planetary gears, cycloidal mechanisms, or harmonic generators. Appropriate-angle patterns generally use worm or helical equipment drives, however, hybrid drives are also obtainable. Gearmotors mix an enclosed equipment set with an electric powered motor to increase torque and performance even though minimizing velocity. Even though extra friction, inertia, or sharp load modifications for limited-term operation of the actuator can cause difficulties, they offer a extended working daily life by protecting against overloading. Various equipment ratios, speeds and torques are offered to help optimize efficiency and lessen possible problems. Look through to uncover the appropriate gearbox and reducer for your automation task. China best Boston Hydromec Cleangeartech Type Reducer, 304 316 Stainless Steel Worm Gearbox Best Sales
Merchandise Description
Boston Hydromec Cleangeartech Type Reducer, 304 316 Stainless Metal Worm Gearbox Attributes: Merchandise photo: Specification for worm gearbox:
FAQ Q: Do you provide samples? Q: What is your MOQ? Q: What is your lead time? Q: Do you supply techCZPT assist? Q: How to ship to us? Q: How to spend the income? Q: How can I know the solution is suitable for me? Q: Can I come to your organization to pay a visit to? Q: How shall we speak to you?
Gearboxes go by many different names, like equipment drives, velocity reducers, gear reducers, speed reducers, and equipment motors. All terms are utilized interchangeably when referring to inline gear reducers. Our stock consists of a vast variety of gear reducers for higher speed, higher precision programs with input speeds up to 4000 RPM. |