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China 100L-5000L Shampoo Liquid Soap Detergent Making Machine Mixing Tank Homogenizer Mixer Production Line Shampoo Mixer Blender worm gearbox advantages

Mixer Type: Homogenizer
Barrel Volume (L): 1000L
Material Processed: Chemicals, Food, Medicine
Max. Loading Volume (L): 5000 L
Range of Spindle Speed(r.p.m): 0 – 32000 r.p.m
Weight (KG): 12000 KG
Material: SUS304, SUS304L, SUS316, SUS316L
Condition: New
Product Type: Shampoo
Application: Liquid
Additional Capabilities: agitator with mixing
Voltage: 120V/220V/380V/440V
Dimension(L*W*H): 700*200*430mm
Power (kW): 7.5 kW
Warranty: 1 Year
Key Selling Points: Multifunctional
Applicable Industries: Manufacturing Plant
Showroom Location: United Kingdom, United States, Italy, France, Viet Nam, Philippines, Brazil, Indonesia, Thailand, South Korea, Japan, Malaysia, Australia
Marketing Type: Ordinary Product
Machinery Test Report: Provided
Video outgoing-inspection: Provided
Warranty of core components: 1 Year
Core Components: Motor, Gear, Pressure vessel, Gearbox, Pump, PLC, Hot selling Children electric car gearbox with motor reducer for child ride on car 550 engine gear box Bearing, Engine, Other
Function: Mixer Homogenizer Emulsifer
Control: PLC+ Touch Screen/Button Panel
Mixing speed: 0-65r/min
Capacity: 25-6000L, can be customized
Homogenizer Speed: 3000r/min
Heating method: Steam electric heating
Be suitable for: Liquid soap, shampoo hand sanitizer,etc
Speed control: Stepless speed variation device,adjustable
Discharge: Bottom discharge
Advantage: Energy saving consumption and shortening
Packaging Details: Wood packing
Port: HangZhou Port

300L 500L 1000L Factory Price Liquid Dish Soap Making Machine Liquid Detergent Chemical Stainless Steel Mixing Tank Mixer1. Stainless steel mixing tank could be used in food, beverage, pharmacy, wine and alcohol etc industries. The inside surface finish of stainless steel mixing tank is Mirror polished, Ra<0.4um. The welding are polished to ground smooth. 2. There are various agitator options of stainless steel mixing tank: impeller type, Anchor type, Turbine type, High shear mixer, magnetic mixer. The mixing tank could be made with or without jacket.3. Stainless Steel Mixing Tank has mixing agitator,bottom homogenizer,stainless steel jacket tank shell,motor,electric control box,operation platform,staircase,etc.4. The scraper type agitator mixing adopts the frequency converter for speed adjustment , SLTM small gearmotor so that high quality products of different processes according to customer requirements.5.The diversified high-speed homogenizer can powerfully mix CZPT and liquid raw materials and can rapidly dissolve many indissoluble materials such as AES , AESA , LSA , etc. during the liquid detergent production process so as to save energy consumption and shorten production period. High Shear Homoegnizer adopts German Technology, 0~3500rpm variable speed, and maximum speed can reach to 4500rpm,the shear degree is about 0.2~5um.6.The tank body is welded by imported three-layer stainless steel plate. The tank body and the pipes adopt mirror polishing or matte finish , which fully conforms to GMP requirements.7.According to customer requirement , the tank can heat and cool materials. The heating way including steam heating and electric heating. Easy to discharge , bottom direct discharge or by transfer pump.8.We can choose PLC automatic control system ,or manual button control box,it depends CZPT your demand. Dear all, thank you for visiting our web. Hope you can find what you need here. For a more efficient communication, please refer to the following question when sending the inquiry. 1. What is your product? (liquid soap, or shampoo or ?) 2. What is the capacity you need?3. Is your product highly corrosive? 4. Does the product needs heating when mixing?

More Modals OptionalWe supply a wide range of series.Following specification is 1 of the modalPlease kindly send us your detailed requirements, we will choose the suitable modal for you.
ApplicationCosmetic, food and beverage, pharmacy, daily use chemical, painting ,etc.
ModalET-MM-500L (Many modals optional)
Motor power of anchor type stirrer4KW
Mixing speed of stirrer (rpm)1-60
Motor power of homegenizer7.5KW
Mixing speed of homogenizer (rpm)1-3000
Position of homogenizerOn the top or bottom of the main tank
Stirrer StyleAnchor type with scraper
Heating methodElectric heating way
Cooling methodCold water cooling way
OEM/ODM are both welcome
ModelEffectiveStirring power and speedHomogeneous power and speedHeating power
CapacityKWR/MINKWR/MINElectric heatingSteam heating
GYM-50500.750-65336006KWSteam heating energy conservation and environmental protection, selected according to need
GYM-1001001.50-651.5360012KW
GYM-1501501.50-651.5360012KW
GYM-2002001.50-653360018KW
GYM-3003001.50-653360018KW
GYM-5005002.20-654360027KW
GYM-1000100040-657.5360036KW
GYM-1500150040-6511360045KW
GYM-200020005.50-65113600Recommend steam heating
GYM-300030007.50-65153600
GYM-50005000110-65223600
The parameters for reference ONLY, all the machines can be customized accordingly.

worm_reducer

What is a worm gear reducer?

A worm gear reducer is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer can increase the output torque of the engine according to the gear ratio. This type of gear reducer is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.

Hollow shaft worm gear reducer

The hollow shaft worm gear reducer is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
Worm gear reducers are usually used in combination with helical gear reducers. The latter is mounted on the input side of the worm gear reducer and is a great way to reduce the speed of high output motors. The gear reducer has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
Worm gear reducers are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer. The assembly process and quality of the bearing are important factors to prevent condensation.
Hollow shaft worm gear reducers can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer, be sure to choose the correct one according to your requirements.

Double throat worm gear

Worm gear reducers use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
The pitch diameter and working depth of the worm gear are important. The pitch circle diameter is the diameter of the imaginary circle in which the worm and the gear mesh. Working depth is the maximum amount of worm thread that extends into the backlash. Throat diameter is the diameter of the circle at the lowest point of the worm gear face.
When the friction angle between the worm and the gear exceeds the lead angle of the worm, the worm gear is self-locking. This feature is useful for lifting equipment, but may be detrimental to systems that require reverse sensitivity. In these systems, the self-locking ability of the gears is a key limitation.
The double throat worm gear provides the tightest connection between the worm and the gear. The worm gear must be installed correctly to ensure maximum efficiency. One way to install the worm gear assembly is through a keyway. The keyway prevents the shaft from rotating, which is critical for transmitting torque. Then attach the gear to the hub using the set screw.
The axial and circumferential pitch of the worm gear should match the pitch diameter of the larger gear. Single-throat worm gears are single-threaded, and double-throat worm gears are double-throat. A single thread design advances one tooth, while a double thread design advances two teeth. The number of threads should match the number of mating gears.
worm_reducer

Self-locking function

One of the most prominent features of a worm reducer is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
The self-locking function of a worm reducer can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducers. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
Self-locking status of a worm reducer is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
A self-locking worm reducer is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
Another feature of a worm reducer is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.

Heat generated by worm gears

Worm gears generate considerable amounts of heat. It is essential to reduce this heat to improve the performance of the gears. This heat can be mitigated by designing the worms with smoother surfaces. In general, the speed at which worm gears mesh should be in the range of 20 to 24 rms.
There are many approaches for calculating worm gear efficiency. However, no other approach uses an automatic approach to building the thermal network. The other methods either abstractly investigate the gearbox as an isothermal system or build the TNM statically. This paper describes a new method for automatically calculating heat balance and efficiency for worm gears.
Heat generated by worm gears is a significant source of power loss. Worm gears are typically characterized by high sliding speeds in their tooth contacts, which causes high frictional heat and increased thermal stresses. As a result, accurate calculations are necessary to ensure optimal operation. In order to determine the efficiency of a gearbox system, manufacturers often use the simulation program WTplus to calculate heat loss and efficiency. The heat balance calculation is achieved by adding the no-load and load-dependent power losses of the gearbox.
Worm gears require a special type of lubricant. A synthetic oil that is non-magnetic and has a low friction coefficient is used. However, the oil is only one of the options for lubricating worm gears. In order to extend the life of worm gears, you should also consider adding a natural additive to the lubricant.
Worm gears can have a very high reduction ratio. They can achieve massive reductions with little effort, compared to conventional gearsets which require multiple reductions. Worm gears also have fewer moving parts and places for failure than conventional gears. One disadvantage of worm gears is that they are not reversible, which limits their efficiency.
worm_reducer

Size of worm gear reducer

Worm gear reducers can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
The output gear of a worm gear reducer has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducers great for space-saving applications. They also have low initial costs.
Worm gear reducers are one of the most popular types of speed reducers. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
Worm gears can also be adjusted. A dual-lead worm gear has a different lead on the left and right tooth surfaces. This allows for axial movement of the worm and can also be adjusted to reduce backlash. A backlash adjustment may be necessary as the worm wears down. In some cases, this backlash can be adjusted by adjusting the center distance between the worm gear.
The size of worm gear reducer depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.

China 100L-5000L Shampoo Liquid Soap Detergent Making Machine Mixing Tank Homogenizer Mixer Production Line Shampoo Mixer Blender     worm gearbox advantages	China 100L-5000L Shampoo Liquid Soap Detergent Making Machine Mixing Tank Homogenizer Mixer Production Line Shampoo Mixer Blender     worm gearbox advantages
editor by Cx 2023-07-13

China 1000l Stainless Steel Electric Heating Mixing Tank Liquid Soap Making Machine For Detergent Soap supplier

Mixer Type: Homogenizer
Barrel Volume (L): 1000
Material Processed: Chemicals, Food, Medicine
Max. Loading Volume (L): 5000 L
Range of Spindle Speed(r.p.m): 1 – 3000 r.p.m
Max. Loading Capacity: 5-5000L
Weight (KG): 1000 KG
Material: SUS304, SUS304L, SUS316, SUS316L, Stainless steel 304 / SUS316L
Condition: New
Product Type: Lotion, liquid soap, laundry detergent, washing detergent etc.
Application: Soap making machine,cosmetic machine,cleanser, Speed Reducer NMRV Gearbox Worm Gear Electric AC Motor shampoo
Additional Capabilities: Mixing,blending,dispersing,heating,cooling
Voltage: 220V/380V
Dimension(L*W*H): Referring
Power (kW): 18.5 kW
Warranty: One Year
Key Selling Points: Automatic
Applicable Industries: Food & Beverage Factory
Showroom Location: United States, Saudi Arabia
Marketing Type: New Product 2019
Machinery Test Report: Provided
Video outgoing-inspection: Provided
Warranty of core components: 1 Year
Core Components: Motor, PLC
After warranty service: Video technical support, online support
Machine type: Dispersion blender mixer machine
Function: Integrating blending,dispersing,heating and cooling
Heating method: Steam or electric heating method
Speed control: Stepless speed variation device,adjustable
Discharge: Bottom discharge
Advantage: Energy saving consumption and shortening
Application scope: Soap making machine,cosmetic machine, Womens Fashion Sexy Crystal Rhinestone Body Chain Harness Bra Jewelry Accessories for Nightclub Party Rave cleanser,shampoo
Brand: ABB,Siemens,Delixi
Packaging Details: Wooden Case packing is suitable for long voyage distance shipping, strong and economical.
Port: HangZhou

No.SpecificationVol.Blending powerRotationspeedHomogenizing powerRotation speedHeating method
LKWr/minKWr/min
1SJB-Z-2002001.50-6533000Steam heating or Electric heating
2SJB-Z-5005002.20-6543000
3SJB-Z-100010002.2-40-657.53000
4SJB-Z-150015004-5.50-65113000
5SJB-Z-200020005.50-53113000
6SJB-Z-300030007.50-53153000
7SJB-Z-50005000110-53223000
Functions & Features1. Blending/ stirring tank is mainly suitable to mix low viscous products for food, cosmetic, daily care product, pharmaceutical, chemical etc. industries, such as cleanser essence, shampoo and lotion etc. Integrating blending, Couple Magnet Necklace Girlfriend Astronaut Pair Fashion Stainless Steel Jewelry Stitching Pendant dispersing, heating and cooling etc. functions, the machine is an ideal device for liquid preparation in various factories.2. Various forms of blending vanes are suitable for production of different types of products.3. High speed disperser can powerfully mix and disperse low viscous liquid materials, and rapidly dissolve many indissoluble liquid washing products, and thus, saving energy consumption and shortening production period. Button Screen PanelPress the button to control, which is easy to operate. Mixer MotorWe only use CZPT or abb brand. We can accept customization. High Shear DisperseSpeed:1-3000rpmSpeed Adjustable. Widely Used In Dispersing And Shearing Liquid And CZPT Raw Materials. ChargeBottom discharge; safety; good sealing. Please Click “Here” To Contact Us!

worm_reducer

A-Drive PWC single worm reducer

A worm gear is a gear used to reduce the speed of a mechanical device. Often used in the automotive and shipbuilding industries, these gears have a lifespan comparable to many other types of reducers. As a result, worm gears continue to be popular with engineers.

Agknx driver

Conical drive worm reducers are an excellent choice for a variety of applications. The double-enveloping worm gear geometry of the Agknx Drive reducer provides a larger contact area and higher torque carrying capacity. This specialized gear system is also ideal for applications requiring higher precision.
Agknx Drive’s products are ideal for the solar, packaging, steel, food and pulp and paper industries. Additionally, Agknx Drive’s products are ideal for motion control and medium to heavy duty applications. The company’s dedicated sales and service teams are available to assist with your specific needs.
Agknx drive worm gear reducers are available in single, double and triple reductions. Depending on the application, a single stage unit can transport up to 7,500 lbs. of torque. Its low-cost, compact design makes it a convenient option. Conical drive gearboxes are versatile and durable.
X & H

X & H worm gear units feature worm gear sets and are available in two different series. The X-Series includes XA versions with shaft and XF to XC versions with motor mounts. Compared to the XC compact series, the XF series offers outstanding versatility and higher efficiency. The H series combines the features of the X series with a spur gear pre-stage on the input. The H series has a die cast aluminum housing and cast iron shaft.
The X & H Worm Reducer Series “H” helical gears are compatible with NMRV and C side input 56F wired motors. These gear reducers are low cost and easy to install. They feature a cast iron housing and four threaded mounting holes.
RV seriese aluminum right angle

RV seriese aluminum right angle worm reduces versatility and durability. They are available in a variety of sizes including 25, 30, 40, 50, 63, 75, 110, 130, 150. Featuring standard NEMA motor input flanges and torque arm or foot mounting options, these reducers are ideal for a variety of applications.
RV series worm gear reducer is made of high-quality aluminum alloy with compact structure. It also features light weight, corrosion resistance and low noise. Its housing is made of die-cast aluminum alloy, while the worm gear is made of 20CrM. The worm gear is heat treated by carbon quenching to increase its hardness. The thickness of the carbide layer is between 0.3-0.5mm.
These worm gear reducers have multiple functions to maximize efficiency. In addition to being corrosion resistant, they are available in a variety of sizes to suit any application. Other features include a corrosion-resistant cast iron housing, enclosed breather, double-lip seal and magnetic drain plug. These worm gear reducers are available with single or dual input shafts and are interchangeable with NMRVs.
Aluminum alloy right angle worm reducer is a light, durable and efficient gear reduction device. Its compact design makes it lighter than other gearheads, while its rust-resistant surface and long life make it an excellent choice for industrial and automotive applications. It is available in a variety of sizes, including inches.
worm_reducerAGknx Single

Worm reducers can be classified as sacrificial gears. It is used to reduce the torque of the machine. It has two parts: a worm and wheels. The worm can be made of brass or steel. Brass worm gears corrode easily. Phosphorus EP gear fluid can run on brass worm gears. It creates a thin oxide layer on the gear teeth, protecting them from impact forces and extreme mechanical conditions. Unfortunately, it can also cause serious damage to the brass wheels.
Worm reducers work by transferring energy only when the worm is sliding. This process wears away the lubricating layer and metal of the wheel. Eventually, the worm surface reaches the top of the wheel and absorbs more lubricant. This process will repeat itself in the next revolution.
Worm reducers have two benefits: they are compact and take up little space. They can slow down high-output motors while maintaining their torque. Another important feature of the worm gear reducer is its high transmission ratio capability. It can be installed in both vertical and horizontal positions, and a bidirectional version is also available.
Worm gears have some complications compared to standard gear sets, but overall they are reliable and durable. Proper installation and lubrication can make them sturdy, efficient devices.
A-Drive AGknx Single

If you’re considering purchasing a new worm gear reducer for your A-Drive AGknx single, you need to understand your goals. While single-stage worm reducers can be used, their reduction ratios are often limited. In most cases, they can only achieve a reduction ratio of 10:1. However, there are other types of gears that provide additional speed reduction capabilities.
The worm reducer consists of two parts: the input worm and the output worm. Each component has its own rotational speed, the input worm rotates in a single direction and the output worm wheel rotates vertically. In a five-to-one ratio, the input worm rotates five times for each output worm. Likewise, a 60-to-1 ratio requires 60 revolutions of each worm. Due to this arrangement, the worm reducer is inefficient. Gear reduction is inefficient due to sliding friction rather than rolling friction.
Worm reducers are also susceptible to thermal stress. They run hotter than hypoid reducers, which reduces their useful life. In addition to higher heat, worm reducers can experience component failure over time. In addition, an oil change is imminent due to the deterioration of lubrication.
The worm gear reducer of the A-Drive PPC single is a direct drive gearbox for personal watercraft. It has bronze bushings, aluminum gears, and a spool box. The spool box has a quarter-inch plated spool to wrap 1/4-inch 7 x 19 aircraft cable. Its design also makes it a more efficient alternative to belt-driven AGknx cranes.
worm_reducerAGknx X & H

The AGknx X & H worm gear reducer series is a high-performance universal mount worm gear reducer. It features a spur gear primary on the input for higher performance and a wider range of gear ratios. Its design also allows it to be used with a variety of input shaft types, including shaft and closed-coupled applications.
It is available in a variety of sizes, including popular frame sizes 90 and 110. The worm shaft is made of case-hardened alloy steel with a cast iron hub and bronze ring gear. The standard output shaft is hollow. There are also models with dual single-shaft outputs.

China 1000l Stainless Steel Electric Heating Mixing Tank Liquid Soap Making Machine For Detergent Soap     supplier China 1000l Stainless Steel Electric Heating Mixing Tank Liquid Soap Making Machine For Detergent Soap     supplier
editor by Cx 2023-07-13