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China Custom Sanitary Stainless Steel SS304 Ss616L Screw Pump Efficient Screw Pump with Reducer Motor worm gearbox back drive

Product Description

Sanitary Stainless Steel SS304 SS616L Screw Pump Efficient Screw Pump With Reducer Motor

Product Description

Single screw pump is used in all fields widely to feed kinds of medium, running at a constant pressure continuously, without pulse and damage when feeding medium, and change the gauging aim through adjusting rotation speed.

Product Parameters

 

Material

SS304 / SS316L / 1.4301 / 1.4404

Electric Power

0..5KW~15KW

Speed

470RPM~1400RPM

Stator Material

FKM,EPDM, BUNA, SILICONE

PH

0~14

Type of Screw Pump

Fixed Speed and Stepless Variator

Connection Type

Fixed Speed and Stepless Variator

Connection Size

19.05MM~101.6MM,DN20~DN200

Application

High CZPT Content or No CZPT Content, 1mpa~3000000mPas

motor

XIHU (WEST LAKE) DIS.BA/ABB/SIEMENS

Mechanical seal

SIC/C/EPDM (Standard), C/SIC, TC/TC

Feeding Medium

This product is applicable for feeding medium which has the following properties: High CZPT content (diameter of the biggest particle is 50mm) or no CZPT content Medium with all viscosities (1mPas~3,000,000mPas) Medium that is easy to be generated and swelled Shearing sensitive medium Medium with erosion Medium with/without self lubrication Erosive medium (PH=0~14)
Adhesive medium Toxicity hazard medium

Food industry: ketchup, mashed potatoes, peanut butter, yogurt, fresh cream, ice cream, cheese cubes, whey, beer, wort, yeast,fruit juice drinks, vegetable paste, jam, jelly, etc.
Petroleum industry: conveying crude oil, mixture of crude oil and water, mixture of coal field gas and water, etc.

Packaging & Shipping

To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.

If small order and choose by express , the items are packed by shrink wrap and secondly carton cases. If heavy weight of cargo ,which be packed by strongly seaworthy ply-wooden cases . In order to protective items , which will be packed by safety and resistance to shock in ply-wooden cases

Contact Us

If you have any inquiry or question for our valves, please kindly do not hesitate to let us know soon.

We also produce other valves and pumps, welcome to CZPT here, we will try our best to quote you in competitive prices.
 

Company Profile

XUSHENG & COMPASS are manufacturer and supplied with sanitary valves, pumps, pipe fittings, tanks, tube. They are widely used for food, beer, beverage, chemical,biological, pharmacy and so on. Totally 112nos of workers and the factory Covers 4035m2,our warehouse covers 1000m2. We have 29 sets of LG Mazak machines and other CNC machine from Japan ; Meanwhile,we have 2 sets of automatic machining unit. Here is our range of products as below. 

A. Sanitary valve includes of butterfly valve, mix-proof valve, division valve, diaphragm valve, ball valve, check valve, safety valve, air relief valve, angle seat valve, constant pressure valve, bottom tank valve, racking arms valve, float valve, breather valve, and so on.
B. Sanitary pumps includes of centrifugal pump, rotary lobe pump, CIP self priming pump, mixing pump, vacuum pump, Emulsion Pump, screw pump, and so on.
C. Sanitary tank component includes of manhole cover, cleaning ball, filter,sight glass.
D. Sanitary pipe fitting has union, ferrule, clamp, CZPT end cap, pipe holder, nipple, coupling, adapter,elbow, tee, reducer.
E. Sanitary tanks includes of storage tank, mixing tank, fermentation beer tank, and so on.
F. Sanitary tube has seamless and weld type.

14 years experiences in design and good solution in food grade production line. 
Competitive prices & High quality products to achieve CZPT mutual benefits.
Professional & Communicate easily.
Huge warehouse & Delivering shortly.
Strong team & Better after-sale.

 

FAQ

Q1. Are you a trading company or factory?
We are a manufacturing factory.

Q2. What’s the payment terms?
For small testing orders,we accept Paypal,Western Union,T/T and credit Card.
For mass orders,we accept T/T and L/C.

Q3.How do you control the quality?
Quality control is very important to avoid material mixing and poor quality.We control the quality from beginning to the end.Weonly have 304 and 316L 2 different materials.100% inspection on raw material.During production,different materials in different place.After materials are finished,we choose 10% for inspection.If there is 0.1% problem in 10%,then no excuse to go ahead for inspecting 100% of the materials.

Q4.If there is any quality problem,how do you solve it?
We are proud that we never let 1 customer leave us.We are not 100% perfect,there is some quality problem.We try our best to provide the correct materials in the beginning,so we need less time for quality problem.If there is any quality problem,we take the responsibility.We believe what we are doing together,it will get back tomorrow.If we leave our responsibility,customer will leave us.If we always take our responsibility,we keep our customers with us.

Q5.How long is your delivery time?
For normal production in 7-10days.For bulk order in 15-25days.

Q6.Warranty
One year warranty for all of our stainless steel products.Gaskets are not included due to the different application for customers.

How to Order ?

1.What’s model , such as FH01 or FH02 ?
2.What’s material, such as SS304 or SS316L ?
3.Which size, the size is from 1.5″to 4″and from DN40 to DN100 ?
4.What’s body combination, such as T11, T12, T21 or T22 ?
5.What’s control head, such as 24V or 4-20mA signal ?

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After-sales Service: on-Line Service or Video Technical Support
Warranty: 1 Year
Screw Number: Single Screw Pump
Samples:
US$ 480/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

worm_reducer

What is a worm gear reducer?

A worm gear reducer is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer can increase the output torque of the engine according to the gear ratio. This type of gear reducer is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.

Hollow shaft worm gear reducer

The hollow shaft worm gear reducer is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
Worm gear reducers are usually used in combination with helical gear reducers. The latter is mounted on the input side of the worm gear reducer and is a great way to reduce the speed of high output motors. The gear reducer has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
Worm gear reducers are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer. The assembly process and quality of the bearing are important factors to prevent condensation.
Hollow shaft worm gear reducers can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer, be sure to choose the correct one according to your requirements.

Double throat worm gear

Worm gear reducers use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
The pitch diameter and working depth of the worm gear are important. The pitch circle diameter is the diameter of the imaginary circle in which the worm and the gear mesh. Working depth is the maximum amount of worm thread that extends into the backlash. Throat diameter is the diameter of the circle at the lowest point of the worm gear face.
When the friction angle between the worm and the gear exceeds the lead angle of the worm, the worm gear is self-locking. This feature is useful for lifting equipment, but may be detrimental to systems that require reverse sensitivity. In these systems, the self-locking ability of the gears is a key limitation.
The double throat worm gear provides the tightest connection between the worm and the gear. The worm gear must be installed correctly to ensure maximum efficiency. One way to install the worm gear assembly is through a keyway. The keyway prevents the shaft from rotating, which is critical for transmitting torque. Then attach the gear to the hub using the set screw.
The axial and circumferential pitch of the worm gear should match the pitch diameter of the larger gear. Single-throat worm gears are single-threaded, and double-throat worm gears are double-throat. A single thread design advances one tooth, while a double thread design advances two teeth. The number of threads should match the number of mating gears.
worm_reducer

Self-locking function

One of the most prominent features of a worm reducer is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
The self-locking function of a worm reducer can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducers. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
Self-locking status of a worm reducer is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
A self-locking worm reducer is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
Another feature of a worm reducer is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.

Heat generated by worm gears

Worm gears generate considerable amounts of heat. It is essential to reduce this heat to improve the performance of the gears. This heat can be mitigated by designing the worms with smoother surfaces. In general, the speed at which worm gears mesh should be in the range of 20 to 24 rms.
There are many approaches for calculating worm gear efficiency. However, no other approach uses an automatic approach to building the thermal network. The other methods either abstractly investigate the gearbox as an isothermal system or build the TNM statically. This paper describes a new method for automatically calculating heat balance and efficiency for worm gears.
Heat generated by worm gears is a significant source of power loss. Worm gears are typically characterized by high sliding speeds in their tooth contacts, which causes high frictional heat and increased thermal stresses. As a result, accurate calculations are necessary to ensure optimal operation. In order to determine the efficiency of a gearbox system, manufacturers often use the simulation program WTplus to calculate heat loss and efficiency. The heat balance calculation is achieved by adding the no-load and load-dependent power losses of the gearbox.
Worm gears require a special type of lubricant. A synthetic oil that is non-magnetic and has a low friction coefficient is used. However, the oil is only one of the options for lubricating worm gears. In order to extend the life of worm gears, you should also consider adding a natural additive to the lubricant.
Worm gears can have a very high reduction ratio. They can achieve massive reductions with little effort, compared to conventional gearsets which require multiple reductions. Worm gears also have fewer moving parts and places for failure than conventional gears. One disadvantage of worm gears is that they are not reversible, which limits their efficiency.
worm_reducer

Size of worm gear reducer

Worm gear reducers can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
The output gear of a worm gear reducer has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducers great for space-saving applications. They also have low initial costs.
Worm gear reducers are one of the most popular types of speed reducers. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
Worm gears can also be adjusted. A dual-lead worm gear has a different lead on the left and right tooth surfaces. This allows for axial movement of the worm and can also be adjusted to reduce backlash. A backlash adjustment may be necessary as the worm wears down. In some cases, this backlash can be adjusted by adjusting the center distance between the worm gear.
The size of worm gear reducer depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.

China Custom Sanitary Stainless Steel SS304 Ss616L Screw Pump Efficient Screw Pump with Reducer Motor   worm gearbox back drive	China Custom Sanitary Stainless Steel SS304 Ss616L Screw Pump Efficient Screw Pump with Reducer Motor   worm gearbox back drive
editor by Dream 2024-05-16

China Screw Small Lifting Jack Gear Box Gearbox Geared Motor Reducer Gear Box Mechanical Speed Variator supplier

Warranty: 1year, 1 Year
Applicable Industries: Manufacturing Plant, Machinery Repair Shops, Retail, Manufacturing Plant, Machinery Repair Shops, Minimalist Style Non Tarnish Stainless Steel Long Bar Design Pendant Couple Necklace For Men And Women Gift Retail,Wholesale
Weight (KG): 3 KG
Customized support: OEM, ODM, OEM, ODM
Gearing Arrangement: Harmonic
Output Torque: 157.6-744.0Nm
Input Speed: 2000-4000r/min
Output Speed: 12.5-80rpm/min
Life Span: 10000 hours
Arc: ≤30
Noise: <50dB
Quality:: 100% Tested
Certification: CE, CCC, Forged OEM Custom CNC Machining Stepper Motor Worm Gear ISO
Gear Type: Circular Gear
Material: Iron casting
Packaging Details: Carton + foam, a large number, will be packed into wooden cases.

HST-I Parameter:
ModelSpeed ratioEnter the rated torque at 2000r/minAllowed CZPT torque at start stopThe allowable maximum of the average load torque
NMkgfmNMkgfmNMkgfm
14506.20.620.72.17.90.7
8090.9272.712.71.3
10090.9323.312.71.3
175018.41.939429.93
8025.32.649.55313.2
10027.62.8626.3454.6
205028.82.964.46.6394
8039.14858.8545.5
100464.794.39.6565.8
120464.710010.2565.8
160464.710010.2565.8
255044.94.611311.5636.5
8072.57.415816.110010.2
10077.17.918118.412412.7
12077.17.919219.612412.7
325087.48.924825.312412.7
80135.713.835035.619219.6
100157.616.138339.124825.3
4010030837.26606743244
Maximum torque is allowed in an instantAllow the maximum speed to be enteredAverage input speed is allowedBack gapDesign life
NMkgfmr / minr / minArc secHour
40.34.170003000≤3010000
54.15.5
62.16.3
80.58.265003000≤3015000
100.110.2
124.212.7
112.711.556003000≤3015000
146.114.9
169.117.2
169.117.2
169.117.2
213.921.848003000≤ cable tray lighting cable tray pulley cable tray edge protector 3015000
293.329.9
326.633.3
349.635.6
43944.840003000≤3015000
65366.6
74475.9
1232126.740003000≤3015000
More Products Company View Exhibitions Certifications Factory & Show Room Packaging &Shipping FAQ Q: What should I provide when I choose gearbox/speed reducer?A: The best way is to provide the motor drawing with parameter. Our engineer will check and recommend the most suitable gearbox model for your refer. Or you can also provide below specification as well:1) Type, model and torque.2) Ratio or output speed3) Working condition and connection method4) Quality and installed machine name5) Input mode and input speed6) Motor brand model or flange and motor shaft size

worm_reducer

Worm Reducer – What You Need to Know

When shopping for a Worm Reducer, it is important to consider the functions and features of the unit. It is also important to take into account its cost. We will take a look at the different types of worm reducers and the applications that they can be used for. This will help you choose the right unit for your application.

Features

Worm gears are popular in instruments that require fast stopping, such as elevators and lifts. Their soft materials allow them to absorb shock, which reduces the likelihood of failure. They are also beneficial in heavy-duty machines, such as rock crushers. Some manufacturers offer special worms with zero backlash and high-accuracy reduction.The worm reducer has a variety of features, including an axial pitch and a circular pitch. The axial pitch of the worm must match the circular pitch of the larger gear. Its threads are left or right-handed, and its lead angle is the distance a point on the thread travels during a revolution of the worm.The worm gear reducer is widely available, and gear manufacturers typically maintain a large inventory of them. Because worm gears are standardized, their mounting dimensions are generally uniform across manufacturers. This means that choosing one will not require you to change the height, length, or diameter of the output shaft. Worm gear reducers also have dimensional consistency.Worm gears are very efficient. They have a high load capacity and a low friction coefficient. The worm gears also have a precise tooth profile, which reduces speed fluctuations and allows for quiet operation.

Functions

Worm gears have different functions. They can be used in a variety of applications. For instance, they can be used in elevators to reduce the load on the elevator. These gears also have low noise levels because they are made of dissimilar metals. Moreover, these gears can be used in elevators because they are suitable for this type of application. However, they need a single stage reducer to function properly.Another important feature of a worm reducer is that it can operate in reverse. This means that the input shaft turns backwards, while the output shaft rotates forwards. Examples of such applications include hand-cranked centrifuges, blacksmithing forge blowers, and the wind governor of musical boxes. Worm gears are available in different shapes and sizes, from gearsets to housed units. They can also be configured as multi-speed designs. Some manufacturers also offer special precision and zero-backlash worms.A worm reducer’s tooth form is important in determining the capacity of the device. Typically, a single-lead worm gear has the same lead on the left and right tooth surfaces, although a dual-lead worm gear has different leads on each side. This feature helps to eliminate play in the worm gear. However, it is important to note that a worm reducer can be manufactured with different tooth shapes for different applications.The worm gear is an alternative to conventional gears. It operates in a similar fashion to ordinary gear drives. The main advantage of a worm gear is that it is able to reduce the rotational speed and torque of a rotating shaft. It also has the added benefit of being able to transfer motion at an angle of 90 degrees. The only drawback of a worm gear is that it cannot reverse motion.

Applications

This market report analyzes the Worm Reducer market from a global perspective. It includes a comprehensive analysis of the current market trends and future growth prospects. It also provides information about the competitive landscape and the main players in the industry. The report also highlights the key factors affecting the growth of the Worm Reducer market.
The major regional markets for the Worm Reducer include North America, Asia-Pacific, the Middle East and Africa, Latin America, and Europe. The market in these regions is likely to remain stable with a limited growth over the next few years. A worm gear is a small mechanical device that is connected to a larger gear. When connected together, it produces a low output speed but high torque.The gearing on a worm drive can be right-hand or left-hand, and can turn clockwise or counter-clockwise. Depending on the worm’s helix angles, back-driving and friction can be reduced. Worm gears are available in housed units or in gearsets. Some manufacturers offer integrated servomotors and multi-speed designs. High-accuracy and zero-backlash worms are available.Worm gears are particularly popular in instruments that require fast stops. They are also commonly found in elevators and lifts. Their soft nature and low-shock characteristics make them highly suitable for these types of machines.
worm_reducer

Cost

Cost is an important consideration when selecting a worm reducer. The initial cost of a worm gear reducer is considerably lower than other types of gear reducers. Worm gear reducers are also more energy-efficient, and have higher overload capacities than competitive systems. The following are factors that affect the cost of a worm gear reducer.Stainless steel worm gear reducers from WorldWide Electric offer great value for the money. They offer flange input and hollow output bore sizes, as well as center distances ranging from 1.75″ to 3.25″. In addition to the standard version, a stainless steel bushing kit is available, which allows users to use a wider range of head shaft sizes. Stainless steel worm gear reducers are available in stock from all six of WorldWide Electric’s regional warehouses. They also come with free prepaid freight.Worm gear reducers are often used in power transmission systems, elevators, conveyor belts, and medical equipment. In these applications, they are used to control the speed of a load and prevent it from freefall. While worm gear reducers are not as efficient as helical gearboxes, they are still very useful for applications that require high torque or high output rates.To select the right type of worm for your application, you should consider the number of teeth it contains. It’s best to select worms with a combined total of 40 teeth or more.

aspect

Worm reducers vary in size. They have one, two or more threads. Each thread has a lead angle. A high ratio has more teeth than a low gear, and a low ratio has fewer teeth. These differences are the result of gearing. The size of the worm gear reducer should be selected according to the specific application.The worm gear reducer saves space and provides more torque. Agknx Gearbox has created a variety of models to overcome common deceleration challenges, from standard to hygienic markets. The superior transmission Agknx range is designed to solve common deceleration challenges and expand to meet the needs of the sanitary industry.The diameter of the worm reducer is an important consideration. Its diameter should be equal to or slightly larger than the diameter of the grinding wheel or tool. This will affect the pressure angle. The pressure angle on a worm reducer depends on several factors, including its diameter and lead angle. The diameter of the grinding wheel or tool also has an effect on the profile of the worm.Worm gear reducers are common. Many gear manufacturers have large stocks of these gear reducers. Since gears are standardized, the mounting dimensions of worm gears are also common among manufacturers. This makes it easy to select a worm gear reducer for your application. In addition, the worm gear reducer is easy to install and maintain.
worm_reducer

Worm gear reducer oil

Worm gear reducers usually use gear oil. Several types of gear oils are available, including synthetic, polyalkylene glycol, and mineral oils. The oil used in the worm gear reducer must have the right viscosity for the gear. Some oils are more corrosive than others and should be avoided if the environment is toxic.The oil of the worm gear reducer must be protected against corrosion, wear and friction. It is best to choose a lubricant with low friction rate, high oxidation resistance and good anti-wear protection. While mineral oils are the most common type of lubricant, synthetic base oils can improve gear efficiency and reduce operating temperatures. This is because the Arrhenius rate rule states that the chemical reaction in the oil doubles for every 10 degrees Celsius increase in temperature.Worm gear reducers are available in a variety of sizes and configurations. They are suitable for all kinds of machines and equipment. The sliding action between the worm gear and the output shaft produces high torque and high efficiency. If the transmission speed is low, the worm gear and output shaft can be combined for maximum efficiency.Worm gear reducers require less frequent oil changes than other types of gear reducers. However, regular oil should be changed every six months or 2,500 hours, whichever comes first. Also, it is a good idea to regularly monitor the oil level to prevent lubrication-related gearbox failures. It’s also wise to use synthetic oil, as it will last longer between oil changes.

China Screw Small Lifting Jack Gear Box Gearbox Geared Motor Reducer Gear Box Mechanical Speed Variator     supplier China Screw Small Lifting Jack Gear Box Gearbox Geared Motor Reducer Gear Box Mechanical Speed Variator     supplier
editor by Cx 2023-07-11

China Stainless Steel SS304 SS316L Sanitary Single Screw Pump with Fixed Speed Motor worm drive gear reducer

Warranty: 1 YEAR
Customized support: OEM, ODM, OBM
Model Number: GD10-1
Application: Food and Beverage Industry, Pharmaceutical industry, Water Treatment Solutions, High CZPT Content or No CZPT Content, 1mpa~3mPas)
Medium that is easy to be generated and swelled
Shearing sensitive medium
Medium with erosion
Medium with/without self lubrication
Erosive medium (PH=1~14)
Adhesive medium
Toxicity hazard medium

Structure Diagram of Sanitary Single Screw Pump


No.1No.2No.3No.4No.5No.6No.7No.8No.9No.10
OutletTie RodStatorScrew ShaftUniversal JointInletConnecting ShaftFilling SeatFilling CoverBearing Seat

No.11No.12No.13No.14No.15No.16
BearingTransmission ShaftBearing CapCouplingBaseMotor

Main Parameter of Sanitary Single Screw Pumps

ModelFlow Rate(t/h)Electric Power
(kw)
RotationSpeed
(r/min)
Inlet/outlet
(mm)
Connection EndsDischargePressure
(Mpa)
CP10-10.50.37 1400 20 Clamp/union/flange 0.4
CP15-110.55 960 25 Clamp/union/flange 0.4
CP20-11.50.75 960 32 Clamp/union/flange 0.4
CP25-121.1 960 32 Clamp/union/flange 0.6
CP30-131.5 960 40 Clamp/union/flange 0.6
CP35-152.2 960 50 Clamp/union/flange 0.6
CP40-173 960 50 Clamp/union/flange 0.6
5.52.2 720 50 Clamp/union/flange 0.6
CP45-194 960 50 Clamp/union/flange 0.6
73 720 50 Clamp/union/flange 0.6
CP50-1135.5 960 65 Clamp/union/flange 0.6
104 720 65 Clamp/union/flange 0.6
CP55-1187.5 960 76 Clamp/union/flange 0.6
135.5 720 76 Clamp/union/flange 0.6
CP60-12211 960 89 Clamp/union/flange 0.6
177.5 720 89 Clamp/union/flange 0.6
CP65-13011 720 80 Clamp/union/flange 0.6
CP85-16015 720 100 Clamp/union/flange 0.6

ApplicationFood industry: ketchup, mashed potatoes, peanut butter, yogurt, fresh cream, ice cream, cheese cubes, whey, beer, wort, yeast, fruit juice drinks, vegetable paste, jam, Brush Cutter Drive Shaft Tube Assembly28mm with Square Axis 4T for Stihl FS160 FS220 FS280 Parts jelly, etc.
Petroleum industry: conveying crude oil, mixture of crude oil and water, mixture of coal field gas and water, etc.

Related Pictures

Advantages

1Wide range of pressure and flow.
The pressure is about 3.4-340 kgf/cm2, and the flow rate can reach 18600cm3/min
2The type and viscosity range of the conveyed liquid are wide
3Because the inertial force of the rotating parts in the pump is low, it can use a high speed
4Good suction performance and self-priming ability
5Uniform and continuous flow, low vibration and low noise
6Compared with other rotary pumps, it is less sensitive to incoming gas and dirt
7Solid structure and installation Maintenance is easy
Company Profile

HangZhou Compass Machinery Co.,Ltd is one of the manufactures which are capable of producing high precision stainless steel sanitary equipment and pipeline connection parts.We are a modern enterprise which integrates scientific research and production. Compass can provide a variety of products,such as sample valve,divert valve, mix proof valve,pressure relief valve, manual and pneumatic butterfly valve, check valve, diaphragm valve , ball valve, pipe fitting, manhole cover, Factory Wholesales OEM Auto Parts 26 12 7 558 745 Proshaft Centre Bearing Drive Shaft Support for BMW E70 F25 pump, tube/pipe, tanks and other related products. All products can be made according to different materials and industrial standard, such as SMS, DIN. 3A, ISO, RJT, DF, BS, DS and BPE. Our products are widely applied to dairy, food, beer, beverage, chemical industrial of equipment, and cosmetic industries. All technical aspects have reached the international leading levels and are in conformance with GMP requirements.

  • Workshop __________________________________________________________________________
  • Sample Room_______________________________________________________________________
  • FAQ
    Q1. Are you a trading company or factory?We are a manufacturing factory.Q2. What’s the payment terms?For small testing orders,we accept Paypal,Western Union,T/T and credit Card.For mass orders,we accept T/T and L/C.Q3.How do you control the quality?Quality control is very important to avoid material mixing and poor quality.We control the quality from beginning to the end.Weonly have 304 and 316L 2 different materials.100% inspection on raw material.During production, ATX Transpeed V5A51 R5A51 master kit rebuild kit T12400D For Auto Transmission Systems Gear Boxes different materials in different place.After materials are finished,we choose 10% for inspection.If there is 0.1% problem in 10%,then no excuse to go ahead for inspecting 100% of the materials.Q4.How long is your delivery time?For normal production in 7-10days.For bulk order in 15-25days.
    Back to Home

    worm_reducer

    What is a worm gear reducer?

    A worm gear reducer is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer can increase the output torque of the engine according to the gear ratio. This type of gear reducer is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.

    Hollow shaft worm gear reducer

    The hollow shaft worm gear reducer is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
    Worm gear reducers are usually used in combination with helical gear reducers. The latter is mounted on the input side of the worm gear reducer and is a great way to reduce the speed of high output motors. The gear reducer has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
    Worm gear reducers are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer. The assembly process and quality of the bearing are important factors to prevent condensation.
    Hollow shaft worm gear reducers can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer, be sure to choose the correct one according to your requirements.

    Double throat worm gear

    Worm gear reducers use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
    The pitch diameter and working depth of the worm gear are important. The pitch circle diameter is the diameter of the imaginary circle in which the worm and the gear mesh. Working depth is the maximum amount of worm thread that extends into the backlash. Throat diameter is the diameter of the circle at the lowest point of the worm gear face.
    When the friction angle between the worm and the gear exceeds the lead angle of the worm, the worm gear is self-locking. This feature is useful for lifting equipment, but may be detrimental to systems that require reverse sensitivity. In these systems, the self-locking ability of the gears is a key limitation.
    The double throat worm gear provides the tightest connection between the worm and the gear. The worm gear must be installed correctly to ensure maximum efficiency. One way to install the worm gear assembly is through a keyway. The keyway prevents the shaft from rotating, which is critical for transmitting torque. Then attach the gear to the hub using the set screw.
    The axial and circumferential pitch of the worm gear should match the pitch diameter of the larger gear. Single-throat worm gears are single-threaded, and double-throat worm gears are double-throat. A single thread design advances one tooth, while a double thread design advances two teeth. The number of threads should match the number of mating gears.
    worm_reducer

    Self-locking function

    One of the most prominent features of a worm reducer is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
    The self-locking function of a worm reducer can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducers. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
    Self-locking status of a worm reducer is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
    A self-locking worm reducer is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
    Another feature of a worm reducer is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.

    Heat generated by worm gears

    Worm gears generate considerable amounts of heat. It is essential to reduce this heat to improve the performance of the gears. This heat can be mitigated by designing the worms with smoother surfaces. In general, the speed at which worm gears mesh should be in the range of 20 to 24 rms.
    There are many approaches for calculating worm gear efficiency. However, no other approach uses an automatic approach to building the thermal network. The other methods either abstractly investigate the gearbox as an isothermal system or build the TNM statically. This paper describes a new method for automatically calculating heat balance and efficiency for worm gears.
    Heat generated by worm gears is a significant source of power loss. Worm gears are typically characterized by high sliding speeds in their tooth contacts, which causes high frictional heat and increased thermal stresses. As a result, accurate calculations are necessary to ensure optimal operation. In order to determine the efficiency of a gearbox system, manufacturers often use the simulation program WTplus to calculate heat loss and efficiency. The heat balance calculation is achieved by adding the no-load and load-dependent power losses of the gearbox.
    Worm gears require a special type of lubricant. A synthetic oil that is non-magnetic and has a low friction coefficient is used. However, the oil is only one of the options for lubricating worm gears. In order to extend the life of worm gears, you should also consider adding a natural additive to the lubricant.
    Worm gears can have a very high reduction ratio. They can achieve massive reductions with little effort, compared to conventional gearsets which require multiple reductions. Worm gears also have fewer moving parts and places for failure than conventional gears. One disadvantage of worm gears is that they are not reversible, which limits their efficiency.
    worm_reducer

    Size of worm gear reducer

    Worm gear reducers can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
    The output gear of a worm gear reducer has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducers great for space-saving applications. They also have low initial costs.
    Worm gear reducers are one of the most popular types of speed reducers. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
    Worm gears can also be adjusted. A dual-lead worm gear has a different lead on the left and right tooth surfaces. This allows for axial movement of the worm and can also be adjusted to reduce backlash. A backlash adjustment may be necessary as the worm wears down. In some cases, this backlash can be adjusted by adjusting the center distance between the worm gear.
    The size of worm gear reducer depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.

    China Stainless Steel SS304 SS316L Sanitary Single Screw Pump with Fixed Speed Motor     worm drive gear reducerChina Stainless Steel SS304 SS316L Sanitary Single Screw Pump with Fixed Speed Motor     worm drive gear reducer
    editor by Cx 2023-07-07

    China Sanitary Hygienic Stainless Steel SS304 SS316L Two-stage Single Screw Pumps with Gear Motor aluminium worm gear reducer

    Warranty: 1 YEAR
    Customized support: OEM, ODM, OBM
    Model Number: SP-G2-mPas)
    Medium that is easy to be generated and swelled
    Shearing sensitive medium
    Medium with erosion
    Medium with/without self lubrication
    Erosive medium (PH=1~14)
    Adhesive medium
    Toxicity hazard medium

    Structure Diagram of Sanitary Hygienic Stainless Steel SS304 SS316L Two-stage Single Screw Pumps with Gear Motor


    No.1No.2No.3No.4No.5No.6No.7No.8No.9No.10
    OutletTie RodStatorScrew ShaftUniversal JointInletConnecting ShaftFilling SeatFilling CoverBearing Seat

    No.11No.12No.13No.14No.15No.16
    BearingTransmission ShaftBearing CapCouplingBaseMotor

    Main Parameter of Sanitary Hygienic Stainless Steel SS304 SS316L Two-stage Single Screw Pumps with Gear Motor

    ModelFlow Rate(t/h)Electric Power
    (kw)
    RotationSpeed
    (r/min)
    Inlet/outlet
    (mm)
    Connection EndsDischargePressure
    (Mpa)
    CP10-20.50.37 14 OEM aCLA A B GLA 2011 2012 frame drive shaft front right for Mercedes etc.

    Related Pictures

    Advantages

    1Wide range of pressure and flow.
    The pressure is about 3.4-340 kgf/cm2, and the flow rate can reach 18600cm3/min
    2The type and viscosity range of the conveyed liquid are wide
    3Because the inertial force of the rotating parts in the pump is low, it can use a high speed
    4Good suction performance and self-priming ability
    5Uniform and continuous flow, low vibration and low noise
    6Compared with other rotary pumps, it is less sensitive to incoming gas and dirt
    7Solid structure and installation Maintenance is easy
    Company Profile

    HangZhou Compass Machinery Co.,Ltd is one of the manufactures which are capable of producing high precision stainless steel sanitary equipment and pipeline connection parts.We are a modern enterprise which integrates scientific research and production. Compass can provide a variety of products,such as sample valve,divert valve, mix proof valve,pressure relief valve, manual and pneumatic butterfly valve, check valve, diaphragm valve , ball valve, pipe fitting, manhole cover, pump, tube/pipe, tanks and other related products. All products can be made according to different materials and industrial standard, such as SMS, DIN. 3A, ISO, RJT, DF, BS, DS and BPE. Our products are widely applied to dairy, food, beer, beverage, chemical industrial of equipment, and cosmetic industries. All technical aspects have reached the international leading levels and are in conformance with GMP requirements.

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    worm_reducer

    Is a worm gear reducer right for your application?

    If you’re interested in gear reduction and wondering if a worm gear reducer is right for your application, you’ve come to the right place. This gear reducer is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.

    This is a reducer

    Worm reducer is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
    When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
    Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
    The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducers require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
    A worm reducer is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducers produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducers, so they can be used in tight spaces and applications where space is limited.

    pocket

    Worm gear reducers are an excellent choice for applications requiring high torque and low speeds. These reducers are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
    Worm gear reducers are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducers are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
    Worm reducers are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
    Compared with planetary gearboxes, worm gear reducers have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
    worm_reducer

    It is high efficiency

    When a worm reducer is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer is typically much hotter than a hypoid reducer, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducers are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
    A servo-worm reducer is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducers have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer include reduced angular backlash and longer life.
    Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer can produce the same amount of output as a 1/2 HP hypoid reducer. A Nissei Corporation study compared the two types of reducers, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer.
    The efficiency of a worm gear reducer depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer also have an impact on its efficiency. As a result, worm gear reducers should be used with the right type of lubricant.
    In a worm gear reducer, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer is also quiet and has a low friction coefficient.

    It has a low clearance

    Worm Reducers are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
    Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
    Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
    Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
    worm_reducer

    It has a high torque to weight ratio

    The worm gear reducer is a versatile gear train that provides a high torque-to-weight ratio. These reducers are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
    Worm gear reducers are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducers, worm gear reducers are also relatively cheap.
    The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
    Worm gear reducers are one of the most popular types of reducers. It provides high torque and high speed ratio in a compact package. These reducers are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
    Worm reducers come in a variety of shapes and sizes, including parallel shaft reducers and planetary worm reducers. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
    Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.

    China Sanitary Hygienic Stainless Steel SS304 SS316L Two-stage Single Screw Pumps with Gear Motor     aluminium worm gear reducer	China Sanitary Hygienic Stainless Steel SS304 SS316L Two-stage Single Screw Pumps with Gear Motor     aluminium worm gear reducer
    editor by Cx 2023-07-07

    China worm gear reducer gearbox transmission mechanical speed variator lifting equipment power screw jack electric motor reduction worm drive reducer

    Relevant Industries: Hotels, Garment Stores, Creating Substance Shops, Manufacturing Plant, Equipment Mend Outlets, Foods & Beverage Manufacturing facility, Farms, Cafe, Property Use, Retail, Foodstuff Store, Printing Outlets, Design works , Strength & Mining, Food & Beverage Retailers, Marketing Company
    Gearing Arrangement: Bevel / Miter
    Output Torque: Up to 3378Nm
    Input Speed: 750-1500rpm
    Output Speed: 3~1450r/min
    Certification: ISO9001-2008
    Mount Position: Foot Mounted
    Bearing: C&U
    equipment precision quality: din 4
    Packaging Specifics: Standard wood circumstance
    Port: HangZhou Port, ZheJiang Port

    wpa worm equipment reducer gearbox transmission mechanical pace variator lifting tools electrical power screw jack

    Edge:
    -Self-locking capacity-Can be driven directly by motor or other electricity or guide-Can be tailored according user’ in-line helical gearbox 90 diploma transmission gearbox udl motor pace variator gearboxes with torque arm aluminium worm gear s desire-Compact configuration, tiny dimensions, lightweight-Hassle-free set up, flexible procedure-Large reliability and stability-Long support existence-Much more relationship sort etc.Screw jak is utilized to all fields for lifting or pulling, this sort of as Aircraft servicing platform, Solar plate, equipment, metallurgy, drinking water conservancy, healthcare remedy, chemical industry, society and hygienist etc.

    Requirements:1.Tseries sprial bevel gear reducer with a variety of kinds are standardized2.all ratio of 1:1,1.5:12:twelve.5:thirteen:14:1 220V 11kw ac variable frequency travel 15hp vfd inverter for ac motor velocity variator and 5:1 are actual types,3.regular performance is 98%.
    3.typical efficiency is 98%.

    Solution TitleT collection Spiral Bevel Gearbox
    product no.T2, T4, T6, T7, T8, T10, T12, T16, T20, T25
    Ratioone:1, 1.5:1, 2:1, 2.5:1,3:1,4:1,5:one
    equipment Material high grade artificial CZPT 50CrMnT
    Equipment ProcessingGrinding complete by HOFLER Grinding Equipment, JACK TRANSMISSION SWL worm bolt lifter jack screw adjuster velocity variator parallel shaft helical gearbox JACK TRANSMISSION Precision grade : DIN 4
    spindlehigh purity steel alloy 40Cr piece
    Sounds ExaminationBellow 65dB
    Warranty1 year

    Certifications

    Trade Displays

    Packaging & ShippingPacking Particulars : Common carton/Pallet/Regular wood scenario
    Shipping and delivery Specifics : fifteen-30 functioning days upon payment

    Company Details
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    SLP Sequence Planetary ReducerSLH/SLB Sequence Higher Electrical power Reducer
    NMRV Collection Worm ReducerBKM Sequence Helical-hypoid Reducer
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    SLXG Collection Shaft Mounted ReducerX/B Collection Cycloidal Reducer
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    Worm Reducer – What You Need to Know

    When shopping for a Worm Reducer, it is important to consider the functions and features of the unit. It is also important to take into account its cost. We will take a look at the different types of worm reducers and the applications that they can be used for. This will help you choose the right unit for your application.
    worm_reducer

    Features

    Worm gears are popular in instruments that require fast stopping, such as elevators and lifts. Their soft materials allow them to absorb shock, which reduces the likelihood of failure. They are also beneficial in heavy-duty machines, such as rock crushers. Some manufacturers offer special worms with zero backlash and high-accuracy reduction.The worm reducer has a variety of features, including an axial pitch and a circular pitch. The axial pitch of the worm must match the circular pitch of the larger gear. Its threads are left or right-handed, and its lead angle is the distance a point on the thread travels during a revolution of the worm.The worm gear reducer is widely available, and gear manufacturers typically maintain a large inventory of them. Because worm gears are standardized, their mounting dimensions are generally uniform across manufacturers. This means that choosing one will not require you to change the height, length, or diameter of the output shaft. Worm gear reducers also have dimensional consistency.Worm gears are very efficient. They have a high load capacity and a low friction coefficient. The worm gears also have a precise tooth profile, which reduces speed fluctuations and allows for quiet operation.

    Functions

    Worm gears have different functions. They can be used in a variety of applications. For instance, they can be used in elevators to reduce the load on the elevator. These gears also have low noise levels because they are made of dissimilar metals. Moreover, these gears can be used in elevators because they are suitable for this type of application. However, they need a single stage reducer to function properly.Another important feature of a worm reducer is that it can operate in reverse. This means that the input shaft turns backwards, while the output shaft rotates forwards. Examples of such applications include hand-cranked centrifuges, blacksmithing forge blowers, and the wind governor of musical boxes. Worm gears are available in different shapes and sizes, from gearsets to housed units. They can also be configured as multi-speed designs. Some manufacturers also offer special precision and zero-backlash worms.A worm reducer’s tooth form is important in determining the capacity of the device. Typically, a single-lead worm gear has the same lead on the left and right tooth surfaces, although a dual-lead worm gear has different leads on each side. This feature helps to eliminate play in the worm gear. However, it is important to note that a worm reducer can be manufactured with different tooth shapes for different applications.The worm gear is an alternative to conventional gears. It operates in a similar fashion to ordinary gear drives. The main advantage of a worm gear is that it is able to reduce the rotational speed and torque of a rotating shaft. It also has the added benefit of being able to transfer motion at an angle of 90 degrees. The only drawback of a worm gear is that it cannot reverse motion.

    Applications

    This market report analyzes the Worm Reducer market from a global perspective. It includes a comprehensive analysis of the current market trends and future growth prospects. It also provides information about the competitive landscape and the main players in the industry. The report also highlights the key factors affecting the growth of the Worm Reducer market.
    The major regional markets for the Worm Reducer include North America, Asia-Pacific, the Middle East and Africa, Latin America, and Europe. The market in these regions is likely to remain stable with a limited growth over the next few years. A worm gear is a small mechanical device that is connected to a larger gear. When connected together, it produces a low output speed but high torque.The gearing on a worm drive can be right-hand or left-hand, and can turn clockwise or counter-clockwise. Depending on the worm’s helix angles, back-driving and friction can be reduced. Worm gears are available in housed units or in gearsets. Some manufacturers offer integrated servomotors and multi-speed designs. High-accuracy and zero-backlash worms are available.Worm gears are particularly popular in instruments that require fast stops. They are also commonly found in elevators and lifts. Their soft nature and low-shock characteristics make them highly suitable for these types of machines.
    worm_reducer

    Cost

    Cost is an important consideration when selecting a worm reducer. The initial cost of a worm gear reducer is considerably lower than other types of gear reducers. Worm gear reducers are also more energy-efficient, and have higher overload capacities than competitive systems. The following are factors that affect the cost of a worm gear reducer.Stainless steel worm gear reducers from WorldWide Electric offer great value for the money. They offer flange input and hollow output bore sizes, as well as center distances ranging from 1.75″ to 3.25″. In addition to the standard version, a stainless steel bushing kit is available, which allows users to use a wider range of head shaft sizes. Stainless steel worm gear reducers are available in stock from all six of WorldWide Electric’s regional warehouses. They also come with free prepaid freight.Worm gear reducers are often used in power transmission systems, elevators, conveyor belts, and medical equipment. In these applications, they are used to control the speed of a load and prevent it from freefall. While worm gear reducers are not as efficient as helical gearboxes, they are still very useful for applications that require high torque or high output rates.To select the right type of worm for your application, you should consider the number of teeth it contains. It’s best to select worms with a combined total of 40 teeth or more.

    aspect

    Worm reducers vary in size. They have one, two or more threads. Each thread has a lead angle. A high ratio has more teeth than a low gear, and a low ratio has fewer teeth. These differences are the result of gearing. The size of the worm gear reducer should be selected according to the specific application.The worm gear reducer saves space and provides more torque. Agknx Gearbox has created a variety of models to overcome common deceleration challenges, from standard to hygienic markets. The superior transmission Agknx range is designed to solve common deceleration challenges and expand to meet the needs of the sanitary industry.The diameter of the worm reducer is an important consideration. Its diameter should be equal to or slightly larger than the diameter of the grinding wheel or tool. This will affect the pressure angle. The pressure angle on a worm reducer depends on several factors, including its diameter and lead angle. The diameter of the grinding wheel or tool also has an effect on the profile of the worm.Worm gear reducers are common. Many gear manufacturers have large stocks of these gear reducers. Since gears are standardized, the mounting dimensions of worm gears are also common among manufacturers. This makes it easy to select a worm gear reducer for your application. In addition, the worm gear reducer is easy to install and maintain.
    worm_reducer

    Worm gear reducer oil

    Worm gear reducers usually use gear oil. Several types of gear oils are available, including synthetic, polyalkylene glycol, and mineral oils. The oil used in the worm gear reducer must have the right viscosity for the gear. Some oils are more corrosive than others and should be avoided if the environment is toxic.The oil of the worm gear reducer must be protected against corrosion, wear and friction. It is best to choose a lubricant with low friction rate, high oxidation resistance and good anti-wear protection. While mineral oils are the most common type of lubricant, synthetic base oils can improve gear efficiency and reduce operating temperatures. This is because the Arrhenius rate rule states that the chemical reaction in the oil doubles for every 10 degrees Celsius increase in temperature.Worm gear reducers are available in a variety of sizes and configurations. They are suitable for all kinds of machines and equipment. The sliding action between the worm gear and the output shaft produces high torque and high efficiency. If the transmission speed is low, the worm gear and output shaft can be combined for maximum efficiency.Worm gear reducers require less frequent oil changes than other types of gear reducers. However, regular oil should be changed every six months or 2,500 hours, whichever comes first. Also, it is a good idea to regularly monitor the oil level to prevent lubrication-related gearbox failures. It’s also wise to use synthetic oil, as it will last longer between oil changes.

    China worm gear reducer gearbox transmission mechanical speed variator lifting equipment power screw jack electric motor reduction     worm drive reducerChina worm gear reducer gearbox transmission mechanical speed variator lifting equipment power screw jack electric motor reduction     worm drive reducer
    editor by czh 2023-02-16

    China Screw Small Lifting Jack Gear Box Gearbox Geared Motor Reducer Gear Box Mechanical Speed Variator servo worm reducer

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    Worm gear reducer

    Cheaper than planetary gearboxes In many cases, worm gear reducers are a popular alternative to planetary gearboxes. A worm gear reducer is a mechanical device with vertical input and output shafts. This allows for very high reduction ratios. They are typically used in high-reduction situations such as machine tools.
    Worm gears are cheaper than traditional gearboxes. They also have many benefits, including noise reduction. The output shaft of the worm gear reducer is almost 90 degrees from the motor input shaft, making it ideal for high-torque applications.
    The worm gear reducer adopts an aluminum body, which is light in weight and high in operation efficiency. Additionally, they are available with hollow shafts and mounting flanges. In terms of initial cost, worm gear reducers are cheaper than planetary gearboxes. In addition, they have better efficiency and longer service life.
    Worm drives are also ideal for portable battery-powered lifting equipment. The high gear ratio of the worm gear ensures that it does not reverse drive. The worm gear has a spring-applied brake that holds the motor in place.
    Planetary gearboxes are popular among industrial users. The efficiency of planetary gearboxes is important for practical applications.
    worm_reducer

    pocket

    The compact worm gear unit consists of a housing with an inner cavity. It has two side walls, one on either side of the front cover (13) and one on both sides of the rear cover (14). The front end cap is screwed onto the housing and the inner cavity is accessed through the rear end cap.
    The compact worm gear unit can be configured to suit your application. They have many advantages, including saving space and increasing torque. The range includes single-envelope and double-envelope versions, available in a number of different power ratings. Additionally, they are IP65-rated, making them ideal for applications involving high radial or axial forces.
    The compact worm reducer is a simple but effective worm drive. Its worm gear 16 meshes with the output shaft and rotates relatively stably. It also has a front-end cap and rear bearing. This enables the compact worm reducer to reduce vibration without damaging the output shaft.
    Compact worm gear reducers are ideal for many applications and offer high efficiency. The compact design means you can mount them on the motor’s flange or base. Its durable construction makes it ideal for a variety of industries. They are extremely durable and can handle high-pressure and washdown conditions. They also come standard with a synthetic shaft.

    high efficiency

    High-efficiency worm gear reducers are ideal for applications that require precision, repeatability, and efficient performance. These reducers are designed with state-of-the-art servo motor technology to provide tight integration and an angular backlash of less than two arc minutes. The reduction ratio can be lower if the application requires it.
    Rising energy costs have led to an increased focus on the efficiency of drives. In response to this, manufacturers have increased the efficiency of worm gear reducers through a number of technical improvements. By minimizing losses from rolling and sliding friction, worm gear reducers are more efficient than their counterparts.
    The high-efficiency worm reducer is simple in design and has the characteristics of a compact structure, high-speed ratio, low power consumption, and self-locking. Other advantages of these reducers include low noise and long service life. Many also have built-in control systems that allow manual and remote adjustments. They also feature automatic shutdown protection and thermal protection.
    High-efficiency worm reducers can be used for mechanical acceleration. The input hypoid gear is usually made of steel, while the output hypoid gear is usually made of bronze. Bronze is a soft metal that is good at absorbing shock loads. However, bronze requires work hardening to achieve optimum hardness. For large worm gears, this process can take 300 to 550 hours.
    worm_reducer

    low clearance

    A low-clearance worm reducer is a device used to adjust the speed of a rotating shaft. It uses a worm gear consisting of two members. One worm is at one end of the shaft and the other is at the other end. Both worms are screwed into the synchronous drive structure.
    Low clearance worm gear reducers can be produced on conventional worm gear production lines without overlapping investments. These units are usually made of soft rubber. Also, they are relatively quiet in operation. These machines are designed so that they are suitable for use in elevators. The softer material in the worm gear also helps absorb shock loads.
    The tooth profile of the worm gear is designed to change with the axial movement of the worm. Worms have thinner right teeth and thicker left teeth. As the worm moves to the right, its teeth mesh with the worm gear, reducing backlash.
    There are many different types of worm gears. The design of gears depends on many factors, including backlash, thermal design, friction factors and lubrication. Worm gears are made of several different materials. Some different types of materials used in worm gears require special lubrication.

    quieter

    The quieter worm reducer is designed to reduce the noise level of the rotating gear motor. The device has more gear teeth in meshing contact with the gears, which helps it run more quietly. In addition to being quieter than other transmissions, it’s also less expensive than its counterparts.
    Worm gearboxes can be used for different applications, but they are not as efficient as helical gearboxes. Worm reducers are cheaper but less than 90% efficient. Higher gear ratios reduce efficiency, so worm gear reducers are better suited for applications that require low-speed torque. The cost of buying a worm gearbox will depend on the horsepower and gear ratios required.
    Worm reducers are also more comfortable to use than planetary gearboxes. They don’t vibrate and heat up quickly, making them an excellent choice for low to medium horsepower applications. Worm gear reducers can be upgraded to improve their performance by combining with other gear trains or gearboxes.
    worm_reducer

    easy to replace

    An easily replaceable worm gear reducer can save you a lot of money. A worm gear reducer is part of a chain drive and allows you to change gear ratios quickly and easily. Worm gear reducers can be easily replaced in a number of ways. It’s a good idea to read the manufacturer’s manual before replacing a worm gear reducer. Make sure you have the instructions available so you can refer to them in the future.
    Worm gear reducers offer many advantages, including long service life and low noise. They are also designed with a 90-degree output shaft for easy installation. Another advantage of these gear reducers is that they can be used with both solid and hollow output shafts. This means less maintenance and downtime.
    Worm gear reducers are widely used. Most gear manufacturers have large inventories. Worm gears also have uniform mounting dimensions. Dimensional consistency means you don’t have to worry about matching the shaft length and diameter to the worm gear. You can easily find a replacement worm gear reducer for your equipment.
    When replacing the worm gear reducer, check the lubricating oil recommended by the machine. If not included, use original gear oil. Be sure to follow the manufacturer’s instructions carefully.

    China Screw Small Lifting Jack Gear Box Gearbox Geared Motor Reducer Gear Box Mechanical Speed Variator     servo worm reducer	China Screw Small Lifting Jack Gear Box Gearbox Geared Motor Reducer Gear Box Mechanical Speed Variator     servo worm reducer
    editor by czh 2023-02-15

    China best Transmission Geared Motor Unit Wp Nmrv Swl Screw Drive Lifts Stepper Cyclo Cycloidal Extruder Helical Plenetary Bevel Worm Speed Variator Gear Reducer Gearbox Free Design Custom

    Item Description

    Transmission Geared Motor Unit Wp Nmrv Swl Screw Push Lifts Stepper Cyclo Cycloidal Extruder Helical Plenetary Bevel Worm Speed Variator Gear Reducer Gearbox

    Attributes:
    one. Gentle in w8 and non-rusting
    two. Clean in operating, can perform a extended time in dreadful conditions
    three. High performance, minimal sound
    four. Excellent-searching in physical appearance, resilient in support daily life, and modest in quantity

    Solution photo:

    Specification for worm gearbox:

    Product 571 ~ one hundred fifty
    Power .06kw ~ 15kw
    Enter speed 750rpm ~ 2000rpm
    Reduction ratio one/5 ~ 1/a hundred
    Input motor AC (1 section or 3 period) / DC / BLDC / Stepper / Servo
    Output shaft Sound shaft / Hollow shaft / Output flange…
    Dimension regular Metric size / Inch size
    Materials of housing die-cast aluminum / Cast iron / Stainless metal
    Equipment Flange / Strong shaft / Torque arm / Cover …

    FAQ
    Q: Can you make the gearbox with customization?
    A: Yes, we can personalize for each your request, like flange, shaft, configuration, substance, etc.

    Q: Do you give samples?
    A: Yes. The sample is accessible for testing.

    Q: What is your MOQ?
    A: It is 10pcs for the starting of our enterprise.

    Q: What is actually your lead time?
    A: Standard items need 5-30days, a little bit more time for customized products.

    Q: Do you supply technological assistance?
    A: Indeed. Our business have design and style and growth staff, we can give specialized assistance if you
    require.

    Q: How to ship to us?
    A: It is offered by air, or by sea, or by prepare.

    Q: How to shell out the m1y?
    A: T/T and L/C are chosen, with a various currency, which includes USD, EUR, RMB, and so forth.

    Q: How can I know the product is suitable for me?
    A: >1ST verify drawing and specification >2nd take a look at sample >3rd begin mass creation.

    Q: Can I appear to your organization to pay a visit to?
    A: Yes, you are welcome to check out us at any time.

    Q: How shall we contact you?
    A: You can send an inquiry directly, and we will react inside 24 hours.

     

    Below is a checklist of our at the moment offered industrial gearboxes. If you can’t find what you are seeking for, remember to make contact with the manufacturing unit for a lot more alternatives. At EP, we are constantly creating new items and retrofitting outdated types to satisfy customer specifications.
    These compact, light-weight, minimal backlash inline equipment reducers had been at first made for encoder applications. They are also ideal for a lot of other generate programs. Encoder gear reducers have a extremely low minute of inertia at the shaft enter and are rated for enter speeds up to 3000 rpm. Two body sizes are offered with gear ratios from 4.96:1 to 3600:1. Our encoder gearbox sync pads are obtainable from inventory.

    China best Transmission Geared Motor Unit Wp Nmrv Swl Screw Drive Lifts Stepper Cyclo Cycloidal Extruder Helical Plenetary Bevel Worm Speed Variator Gear Reducer Gearbox     Free Design Custom

    China Professional Transmission Geared Motor Unit Wp Nmrv Swl Screw Drive Lifts Stepper Cyclo Cycloidal Extruder Helical Plenetary Bevel Worm Speed Variator Gear Reducer Gearbox Standard

    Item Description

    Transmission Geared Motor Device Wp NMRV Swl Screw Push Lifts Stepper Cyclo Cycloidal Extruder Helical Plenetary Bevel Worm Speed Variator Equipment Reducer Gearbox

     

    Equipment reducers, also known as reducers, arrive in several transmission styles and are made to multiply torque and minimize input pace to a wanted output velocity. The main gain of inline gearboxes is their ability to maintain management in apps involving high rotational speeds. Their effectiveness and capacity to offer large input speeds with minimal backlash make inline reducer gearboxes perfect for a extensive variety of motion management purposes
    Equipment reducers are also named reducers. Mechanical add-ons, by possibly of these two names, are developed to reduce the electricity transferred in between the motor and the machine between the rotational speeds (revolutions for each minute). The reducer effectively lowers the rotational velocity made by the motor, therefore managing the speed at which the device operates and escalating the torque developed by the motor. Multiplying the torque created by the motor boosts the machine’s available electricity – a process recognized as “mechanical dominance”. In a greater context, equipment reducers are essentially tools employed to increase the effectiveness of equipment operation.

    China Professional Transmission Geared Motor Unit Wp Nmrv Swl Screw Drive Lifts Stepper Cyclo Cycloidal Extruder Helical Plenetary Bevel Worm Speed Variator Gear Reducer Gearbox     Standard

    China shop Transmission Geared Motor Unit Wp Nmrv Swl Screw Drive Lifts Stepper Cyclo Cycloidal Extruder Helical Plenetary Bevel Worm Speed Variator Gear Reducer Gearbox wholesaler

    Merchandise Description

    Transmission Geared Motor Unit Wp NMRV Swl Screw Travel Lifts Stepper Cyclo Cycloidal Extruder Helical Plenetary Bevel Worm Pace Variator Gear Reducer Gearbox

     

    Gearboxes can be used in a variety of fields of thorough processing, agriculture, chemical processing, oil and gasoline, electrical power transmission and distribution programs, logistics, warehousing and other industries. Gear reducers are generally employed the place higher torque and/or lower rotational speeds are required, or if power requirements to be transmitted at alternating angles, this sort of as in correct-angle motors. It can also change the path of rotation, as nicely as clockwise and counterclockwise. EP delivers a complete assortment of gear reducers with right angle worms and substantial efficiency choices. Electric Gear Aluminum products are a light-weight and sturdy alternative to present-day forged iron and steel versions and can be stocked or custom made to your precise requirements. EP gearboxes are lightweight and tough, aluminum worm gearboxes are designed for restricted spaces, like tough-to-install OEM patterns as nicely as cell gear. Eccentric reducers are available as compact aluminum or cast iron inline reducers with seal existence scores from 15HP (aluminum) to 40HP (forged iron). In addition to our normal and modified common goods, our engineers will perform with you to style and develop personalized answers for several generate systems to go well with your software wants.

    China shop Transmission Geared Motor Unit Wp Nmrv Swl Screw Drive Lifts Stepper Cyclo Cycloidal Extruder Helical Plenetary Bevel Worm Speed Variator Gear Reducer Gearbox     wholesaler