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China Sipuxin_Stainless Steel Car Shampoo Making Machine, Equipment for Car Wash Shampoo worm gearbox application

Mixer Type: mixer, homogenizer, heating etc.
Barrel Volume (L): 100
Material Processed: Plastics, Chemicals, Food, Medicine
Max. Loading Volume (L): 150 L
Range of Spindle Speed(r.p.m): 1 – 3600 r.p.m
Max. Loading Capacity: 50-5000 L
Weight (KG): 500 KG
Material: SUS304, SUS304L, SUS316, SUS316L, Stainless steel 316L and stainless steel 304 or PVC material
Condition: New
Product Type: shampoo, lotion, liquid detergent, liquid soap etc.
Application: liquid, liquid with suspended solids, Food Processing
Additional Capabilities: mixing/blending//dispersing/heating/cooling
Voltage: 220V/380V
Dimension(L*W*H): according to the type
Power (kW): 24 kW
Warranty: 1 Year
Key Selling Points: Multifunctional
Applicable Industries: Food & Beverage Factory, Food & Beverage Shops, Liquid detergent company
Showroom Location: Egypt, Canada, Turkey, United Kingdom, United States, Italy, France, Germany, Brazil, Pakistan, India, Mexico, Russia, Spain, Thailand, South Korea, South Africa, Japan, AGL-140 Hydraulic Flail Mowers for Tractor with 1.4m Working Width Malaysia, Australia
Marketing Type: Ordinary Product
Machinery Test Report: Provided
Video outgoing-inspection: Provided
Warranty of core components: 1 Year
Core Components: Motor, Gear, Bearing
After-sales Service Provided: Engineers available to service machinery overseas, Online support, Video technical support, Free spare parts, Field installation, commissioning and training, Field maintenance and repair service
Machine name: Mixing tank
Layer: Three layer jacketed insulated tank for option
Dischtrage: Bottom discharge with bottom homogenizer
Stirring way: Frame-wall scrapping oar for option
Speed control: Stepless speed variation device,speed controller
Heating method: Electric / steam heating for option
Consisit of: Main tain, motor, reducer, control box, platform&stairs etc.
After Warranty Service: Video technical support, Online support, Spare parts, Field maintenance and repair service
Local Service Location: Egypt, Canada, Turkey, United Kingdom, United States, Italy, France, Germany, Brazil, Pakistan, India, Mexico, Russia, Spain, Thailand, Japan, Malaysia, 1st Planetary Carrier Assy for Excavator EC210 PC200-6 R215-7 R215-9 SK200-6 R225-7 JCM921 DH220-5 Travel gearbox Australia, South Korea, South Africa
Certification: CE certificate
Packaging Details: plywooden cases or customized package.
Port: HangZhou

One of our Sipuxin main product_Blending machine
Machine introduction
Brief introduction:
1. The blending tank equipment adopts single-direction or double-direction wall scraping blending and frequency conversion speed adjustment to satisfy different technological requirements.2. Materials can be heated or cooled according to technological requirements. The heating methods such as steam or electric heating can be selected according to customer requirements.3. Various forms of blending vanes are suitable for production of different types of products.4. Made of imported SUS304 or SUS316L stainless steel. The mixing tank body and pipe are subjected to mirror polishing.5. Bottom installation type disperser and pipeline type emulsifier are optional to speed up dissolution and emulsification of materials.6. The stainless steel electric control cabinet can completely supervise the operation of equipment, and display such data as temperature and blending rotation speed etc.
Advantage:
1. High speed disperser can poeerfully mix and disperse viscous CZPT and liquid materials, and rapidly dissolve many indissoluble liquid washing products, and thus, saving energy consumptionand shortening production period.
2. The main blending adopts stepless speed variation device, which can reduce the formation of bubbles when the temperature is low and the viscosity is high.
3. The gear pump circulating discharging device can accelerate the forming of products and realize rapid discharging.
During the production of liquid washing products, the self-suction type AES dissolver can alleviate worker’s labor intensity of feeding and shorten dissolving time.

Packing and loading
* We pay more attention to every machine’s packing and loading, also check carefully before shipping.
* All of our machine are packed in ply wooden case, which is safe for shipping.

How’s your service?
Been the machine manufucturer, we have been regular customers around the world. We do want to cooperate with the fresh and old customer with “Professional design experience, Leading manufacturing technology, Excellent equipment, and Sincere operation”concepts, in order to create the prosperous future hand in hand. Welcome all the friends at home and abroad to visit, guide, and negotiate business.
* Pre-sale: According to email communication or further more communication to make sure the details about the machine.
* Under-sale: We make sure to check the machine before the shipping, and for machines, we support 1 years warranty and lifelong positive service.* After-sale: We can install the machine in your factory, but the cost of accommodation, air ticket, and technician fee will be on your account. However, for small machine, we can install here and shooting the video to send you. When you get the machines, you operate on basic of operation instruction and video.

About our company
* Brief introduction:
HangZhou Sipuxin Light Industry Machinery Co., Ltd. is a professional technology-oriented machinery manufacturer integrating research, development, production, Quality assure NMRV-VS90 worm gearbox 7.5-100 ratio 0.55-4kw rv90 universal single step worm gearbox speed reducing boxes sale, engineering installation, technical consultation and after-sales service. We are mainly engaged in production and installation of equipment for pharmacy, food, cosmetic, chemical industry, etc., providing one-stop prompt service for customers.
Professional design experience, leading manufacturing technology, excellent equipment quality and sincere operation concept are the basis for our company to develop. We will continue implementing the concept as usual. Welcome the new and old customer at home and abroad to visit and instruct us.
* Our showing room:

* Certificate and partner:


Production line
There are 3 main production line, which is the paste production line, liquid production line and the perfume production line.
* We are the machine manufacturer specialize in RO water treatment equipment, vacuum homogenizer, blending tank, storage tank, bottle drying and sterilizing machine, paste filling machine, heating mixing filling machine, liquid filling machine, pressure filling machine, manual filling machine, conveyor, date code printing machine, capping machine, labeling machine, sealing machine, shrink film packing machine, other lab equipment and so on.
* We have automatic production line and semi automatic production line.

* Workshop:
FAQ of “Sipuxin”
1. Q: Are you a manufacturer or just a trading company?
A: We are not only a trading company but also a manufacturer with exporting license having many years experience.
2. Q: What is your payment term?
A: We usually pay by T/T., 40% deposit after sales confirmation, 60%before delivery, other payment terms, please contact us in details.
3. Q: What is your delivery day?
A: Our delivery day is about 15-30 days after receive the deposit.

worm_reducer

What is a worm gear reducer?

A worm gear reducer is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer can increase the output torque of the engine according to the gear ratio. This type of gear reducer is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.

Hollow shaft worm gear reducer

The hollow shaft worm gear reducer is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
Worm gear reducers are usually used in combination with helical gear reducers. The latter is mounted on the input side of the worm gear reducer and is a great way to reduce the speed of high output motors. The gear reducer has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
Worm gear reducers are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer. The assembly process and quality of the bearing are important factors to prevent condensation.
Hollow shaft worm gear reducers can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer, be sure to choose the correct one according to your requirements.

Double throat worm gear

Worm gear reducers use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
The pitch diameter and working depth of the worm gear are important. The pitch circle diameter is the diameter of the imaginary circle in which the worm and the gear mesh. Working depth is the maximum amount of worm thread that extends into the backlash. Throat diameter is the diameter of the circle at the lowest point of the worm gear face.
When the friction angle between the worm and the gear exceeds the lead angle of the worm, the worm gear is self-locking. This feature is useful for lifting equipment, but may be detrimental to systems that require reverse sensitivity. In these systems, the self-locking ability of the gears is a key limitation.
The double throat worm gear provides the tightest connection between the worm and the gear. The worm gear must be installed correctly to ensure maximum efficiency. One way to install the worm gear assembly is through a keyway. The keyway prevents the shaft from rotating, which is critical for transmitting torque. Then attach the gear to the hub using the set screw.
The axial and circumferential pitch of the worm gear should match the pitch diameter of the larger gear. Single-throat worm gears are single-threaded, and double-throat worm gears are double-throat. A single thread design advances one tooth, while a double thread design advances two teeth. The number of threads should match the number of mating gears.
worm_reducer

Self-locking function

One of the most prominent features of a worm reducer is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
The self-locking function of a worm reducer can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducers. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
Self-locking status of a worm reducer is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
A self-locking worm reducer is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
Another feature of a worm reducer is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.

Heat generated by worm gears

Worm gears generate considerable amounts of heat. It is essential to reduce this heat to improve the performance of the gears. This heat can be mitigated by designing the worms with smoother surfaces. In general, the speed at which worm gears mesh should be in the range of 20 to 24 rms.
There are many approaches for calculating worm gear efficiency. However, no other approach uses an automatic approach to building the thermal network. The other methods either abstractly investigate the gearbox as an isothermal system or build the TNM statically. This paper describes a new method for automatically calculating heat balance and efficiency for worm gears.
Heat generated by worm gears is a significant source of power loss. Worm gears are typically characterized by high sliding speeds in their tooth contacts, which causes high frictional heat and increased thermal stresses. As a result, accurate calculations are necessary to ensure optimal operation. In order to determine the efficiency of a gearbox system, manufacturers often use the simulation program WTplus to calculate heat loss and efficiency. The heat balance calculation is achieved by adding the no-load and load-dependent power losses of the gearbox.
Worm gears require a special type of lubricant. A synthetic oil that is non-magnetic and has a low friction coefficient is used. However, the oil is only one of the options for lubricating worm gears. In order to extend the life of worm gears, you should also consider adding a natural additive to the lubricant.
Worm gears can have a very high reduction ratio. They can achieve massive reductions with little effort, compared to conventional gearsets which require multiple reductions. Worm gears also have fewer moving parts and places for failure than conventional gears. One disadvantage of worm gears is that they are not reversible, which limits their efficiency.
worm_reducer

Size of worm gear reducer

Worm gear reducers can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
The output gear of a worm gear reducer has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducers great for space-saving applications. They also have low initial costs.
Worm gear reducers are one of the most popular types of speed reducers. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
Worm gears can also be adjusted. A dual-lead worm gear has a different lead on the left and right tooth surfaces. This allows for axial movement of the worm and can also be adjusted to reduce backlash. A backlash adjustment may be necessary as the worm wears down. In some cases, this backlash can be adjusted by adjusting the center distance between the worm gear.
The size of worm gear reducer depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.

China Sipuxin_Stainless Steel Car Shampoo Making Machine, Equipment for Car Wash Shampoo     worm gearbox application	China Sipuxin_Stainless Steel Car Shampoo Making Machine, Equipment for Car Wash Shampoo     worm gearbox application
editor by Cx 2023-07-07