China 11Kw Liquid Soap Making MachinePaint Mixing MachineHigh Speed Mixer worm gear box design

Mixer Sort: Dispersing
Barrel Quantity (L): 500
Materials Processed: Chemicals, Meals, Medication, Liquid
Max. Loading Volume (L): 5000 L
Assortment of Spindle Velocity(r.p.m): 1 – 1560
Max. Loading Capability: 5000L
Weight (KG): 180 KG
Materials: SUS304, SUS304L, SUS316, SUS316L, Stainless Metal 304 / SUS316L
Issue: New
Product Kind: Perfume,cosmetics,shampoo,Gel,
Software: Liquid with Suspended Solids
Further Capabilities: mixing and homogenize
Voltage: 120V/220V/380V/440V
Dimension(L*W*H): Tailored
Power (kW): 1.5 kW
Guarantee: 1 12 months
Key Promoting Details: Automatic
Relevant Industries: Production Plant, Machinery Mend Shops, Meals & Beverage Manufacturing facility, Farms, Restaurant, Property Use, Retail, Foodstuff Store, Printing Shops, Design works , Energy & Mining, Food & Beverage Outlets
Showroom Area: Egypt, Canada, Turkey, United Kingdom, United States, Italy, France, Germany, Viet Nam, Philippines, Brazil, Peru, Saudi Arabia, Indonesia, Pakistan, Mexico, Russia, Spain, Thailand, Kenya, Argentina, South Korea, Chile, UAE, Colombia, Algeria, spiral bevel CZPT and pinion custom made wheel pinion for tractors and Hefty duty truck Sri Lanka, Romania, Bangladesh, South Africa, Kazakhstan, Ukraine, Kyrgyzstan, Nigeria, Uzbekistan, Tajikistan, Japan, Malaysia, Australia, Morocco
Marketing and advertising Kind: New item 2571
Equipment Test Report: Provided
Video outgoing-inspection: Provided
Warranty of core parts: 1 Yr
Core Components: Motor, Gear, Gearbox, Pump, PLC, Other, Bearing
Motor Model: ABB/domestic
Velocity control: Stepless Speed Variation System
Electricity: .75kw-30kw
Use: Foodstuff , beauty, chemical , pharmacy,lotion , cream ,ects
Function: mixer , dispersing ,
Mixing kind: Dispersing
Capacity: 50-5000L
search term: Liquid Cleaning soap Generating Machine
Right after Guarantee Provider: Online video Complex Support On the web Assist
Packaging Specifics: We are seasoned in the complete packing and transport approach.* Experienced wooden bundle or carton for different merchandise* Rigorous packing method to guarantee the safety and completeness of the items
Port: HangZhou

11Kw Liquid Soap Making Machine/Paint Mixing Machine/Substantial Speed MixerPersonalized High Pace Disperser 20 Years Of Experience. Sensible Value And Best Service, CE Certificated Merchandise. Please speak to us for the supply. Video clip Merchandise Description Description:Higher pace disperser is a higher shear disperser system for the creation of viscous dispersion in the cosmetic, pharmaceutical, food and chemical industries.It is specifically suited for moist dispersing and mixing solids in liquids. Large-pace disperser is an essential component of multi-shaft mixer.

Motor electricity4KW5.5KW7.5KW11KW15KW22KW
Capacity200kg500kg500kg1000kg1000kg1500kg
Dispersion disc ( D. )200mm260mm260mm300mm300mm350mm
Turning angle0 degreerotate at 360 degree
Rotate pace0~1500 rpm ( adjustabel speed )
Lifting kindHydraulic lift & Mechanical elevate
MaterialContact content components: stainless metal, other people: carbon metal painted with antirust paint
Higher Pace Disperser Key Features*Operating potential from 1.5kw to 75kw*Comprehensive approach of mixing, dispersing, shearing, emulsifying and homogenizing*Suited for CZPT liquid and liquid dispersion earlier mentioned 20,000cps viscosity*Disperser dips down with a slight angle to keep away from liquid swirling and for greater dispersing*Appropriate for batch method with substantial effectiveness*Pneumatic or hydraulic lifting system for easy cleaning and routine maintenance*Operate with different mixing tanks*All make contact with components are made of SS304/316L and mirror polished*Transportable with castor wheels*The technical specs of the prime entry batch mixer comply with GMP laws*Electricity offer of 380V, 8 distinct CZPT shape silicone diy epoxy resin plaster clay sugar pastry biscuit chocolate cake fondant decoration mildew 50Hz, 3 Period Mixer Choices1. Large velocity disperser can be changed with batch homogenizer or propeller2. Distinct combos of disperser, agitator, batch homogenizer and inline homogenizer for distinct processes3. Prime, base or side mounted batch disperser obtainable accordingly to different requirements4. Diverse hydraulic and electrical lifting gadgets for lifting the batch disperser for exchangeable tanks5. Adjustable brackets for keeping the manufacturing tanks tightly6. Management panel with variable velocity generate for changing homogenizing speed7. Explosion proof motors and electrics8. Different electricity offer acceptableLarge Speed Disperser: General AppsCosmetics & Toiletries: product, lotion, wax, mascara, gel, toothpastePharmaceuticals: ointment, dental composite, syrup, injectionFood: mayonnaise, dressing, jam, butter, margarine, wasabiChemicals: polyester, artificial fiber, shoe product Disperse mixing tank Description:Content: SS304 / 316LCapacity: 50-5000L (custom-made is accepted)Configuration with agitator and/or homogenizer ( Customized is acceptancesJacket: one layer, double jacket, 3-layerThickness: 2 mm, 3 mm, 4 mm, 5 mm, 6 mm, 8 mm and so forth. (design and style in accordance to stress)Head: open up protect, seal with manhole/handhold etc.Shape: cylinder or cone, conical /flat/elliptical base with discharge.Warmth Strategy: steam, ninety hp China manufacture inexpensive farm 4 wheel drive backyard low cost tractor for agriculture with add-ons electricity Certifications Contact Us

worm_reducer

What is a worm gear reducer?

A worm gear reducer is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer can increase the output torque of the engine according to the gear ratio. This type of gear reducer is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.

Hollow shaft worm gear reducer

The hollow shaft worm gear reducer is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
Worm gear reducers are usually used in combination with helical gear reducers. The latter is mounted on the input side of the worm gear reducer and is a great way to reduce the speed of high output motors. The gear reducer has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
Worm gear reducers are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer. The assembly process and quality of the bearing are important factors to prevent condensation.
Hollow shaft worm gear reducers can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer, be sure to choose the correct one according to your requirements.

Double throat worm gear

Worm gear reducers use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
The pitch diameter and working depth of the worm gear are important. The pitch circle diameter is the diameter of the imaginary circle in which the worm and the gear mesh. Working depth is the maximum amount of worm thread that extends into the backlash. Throat diameter is the diameter of the circle at the lowest point of the worm gear face.
When the friction angle between the worm and the gear exceeds the lead angle of the worm, the worm gear is self-locking. This feature is useful for lifting equipment, but may be detrimental to systems that require reverse sensitivity. In these systems, the self-locking ability of the gears is a key limitation.
The double throat worm gear provides the tightest connection between the worm and the gear. The worm gear must be installed correctly to ensure maximum efficiency. One way to install the worm gear assembly is through a keyway. The keyway prevents the shaft from rotating, which is critical for transmitting torque. Then attach the gear to the hub using the set screw.
The axial and circumferential pitch of the worm gear should match the pitch diameter of the larger gear. Single-throat worm gears are single-threaded, and double-throat worm gears are double-throat. A single thread design advances one tooth, while a double thread design advances two teeth. The number of threads should match the number of mating gears.
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Self-locking function

One of the most prominent features of a worm reducer is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
The self-locking function of a worm reducer can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducers. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
Self-locking status of a worm reducer is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
A self-locking worm reducer is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
Another feature of a worm reducer is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.

Heat generated by worm gears

Worm gears generate considerable amounts of heat. It is essential to reduce this heat to improve the performance of the gears. This heat can be mitigated by designing the worms with smoother surfaces. In general, the speed at which worm gears mesh should be in the range of 20 to 24 rms.
There are many approaches for calculating worm gear efficiency. However, no other approach uses an automatic approach to building the thermal network. The other methods either abstractly investigate the gearbox as an isothermal system or build the TNM statically. This paper describes a new method for automatically calculating heat balance and efficiency for worm gears.
Heat generated by worm gears is a significant source of power loss. Worm gears are typically characterized by high sliding speeds in their tooth contacts, which causes high frictional heat and increased thermal stresses. As a result, accurate calculations are necessary to ensure optimal operation. In order to determine the efficiency of a gearbox system, manufacturers often use the simulation program WTplus to calculate heat loss and efficiency. The heat balance calculation is achieved by adding the no-load and load-dependent power losses of the gearbox.
Worm gears require a special type of lubricant. A synthetic oil that is non-magnetic and has a low friction coefficient is used. However, the oil is only one of the options for lubricating worm gears. In order to extend the life of worm gears, you should also consider adding a natural additive to the lubricant.
Worm gears can have a very high reduction ratio. They can achieve massive reductions with little effort, compared to conventional gearsets which require multiple reductions. Worm gears also have fewer moving parts and places for failure than conventional gears. One disadvantage of worm gears is that they are not reversible, which limits their efficiency.
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Size of worm gear reducer

Worm gear reducers can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
The output gear of a worm gear reducer has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducers great for space-saving applications. They also have low initial costs.
Worm gear reducers are one of the most popular types of speed reducers. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
Worm gears can also be adjusted. A dual-lead worm gear has a different lead on the left and right tooth surfaces. This allows for axial movement of the worm and can also be adjusted to reduce backlash. A backlash adjustment may be necessary as the worm wears down. In some cases, this backlash can be adjusted by adjusting the center distance between the worm gear.
The size of worm gear reducer depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.

China 11Kw Liquid Soap Making MachinePaint Mixing MachineHigh Speed Mixer     worm gear box design	China 11Kw Liquid Soap Making MachinePaint Mixing MachineHigh Speed Mixer     worm gear box design
editor by czh 2023-07-03